What Is the Best Equipment to Pulverize Composted Poultry Litter?

Poultry manure contains a variety of nutrient elements that are not directly available for crops or plants. You need to make it into organic matter so that the nutrients become absorbable. And for that, composting is necessary. Poultry litter composting involves microorganisms digesting the manure and producing humic substances. But composting poultry litter is not the same as composting horse or cow manure. You need a pulverizing machine to accelerate the composting process.

How pulverizing equipment works?

A poultry litter pulverizing machine can process manure with moisture content between 25 and 55%. Unlike horse manure where you need to set up a compost pile, a manure pulverizing machine follows a mechanical process to deliver topsoil fertilizers. It crushes the litter thoroughly so that there is no trouble aerating it once the entire content goes inside the equipment.

The pulverizer crushes the poultry litter material into a fine powder. It then goes through the fertilizer production line, gets sprayed with water, and then into the composting chamber. The pre-heated chamber quickly decomposes the manure within a few hours and makes the fertilizer ready.

Manure fertilizer pulverizing equipment
Manure fertilizer pulverizing equipment

Types of poultry litter composting equipment for processing the pulverized manure

There are three machines suitable for composting poultry manure. These machines contain a fermentation groove with two or three walls that offer heat preservation for quick decomposition.

1. Groove type compost turner

This type of machine uses a control cabinet to automatically finish turning compost. Remember, the manure will already be in powdered form. Therefore, you don’t need to crush it separately or manually. The equipment also contains a stirring apparatus with a hydraulic drive that improves the efficiency of composting. The advanced versions of this machine come with double-groove compost turners. They are ideal for large scale poultry litter composting.

2. Wheel type compost turner

Stirring the manure evenly is essential for any type of litter. Whether it is horse manure or poultry litter, stirring provides much-needed aeration to the compost so that the essential bacteria can work quickly. In a wheel type compost turner, the stirring wheel turns the manure thoroughly. With 25 to 55% moisture present in the poultry litter, twisting and turning the manure shortens the composting period. Moreover, with temperature adjusting systems available, you can increase the heat slightly to make the composting chamber humid. This will enable the bacteria to decompose the litter quickly.

3. Chain plate type compost turner

This type of machine is ideal for deep-groove operation. If you want to produce fertilizers in massive quantities, you should use a chain plate type compost turner. But unlike other machines, this once doesn’t come with a compost chamber. It has a designated area where you need to dump the poultry litter. The machine will provide appropriate oxygen and temperature to make full fermentation and produce high-quality organic fertilizer in next to no time.

With three machines readily available to compost poultry litter, you shouldn’t waste the daily manure delivered by your cattle. Make manure while the temperature is appropriate. Meanwhile, with a manure compost grinding machine, the composted organic poultry manure will be finer. And then sell them to local farmers so that they don’t use artificial fertilizers.

What Do You Need To Prepare For Establishing A Fertilizer Pellet Production Line?

A fertilizer production line is a process of turning organic waste such as cattle or poultry manure into fertilizer. In general, the complete fertilizer making process includes a compost turner, a crusher, mixer, granulator, screening machine, a drying-and-cooling machine, and bagging equipment. To produce superior fertilizer pellets, it is also possible to implement a fertilizer coating-machine.

The fertilizer production line is the ideal choice to process vermicompost, cow dung, and chicken manure into fertilizer. This method not only provides a solution to get rid of excess waste but also offers a way to make money off the end product.

The Manufacturing Process For Granular Fertilizer

The production line for granular fertilizers is more complex when compared to manufacturing powder fertilizers. The complete manufacturing process for producing granular fertilizers involves three phases.

The first step involves the pre-treating process, which requires a turning machine, and a crusher and mixer. The second phase of the process includes the granulator and the drying-and-cooling machine. The last stage includes a screening machine and bagging equipment.

How To Make Fertilizer Pellets With A Fertilizer Production Line

1. Fermentation Process

Fermentation is the initial process used in the production line. Fermentation is necessary for organic waste to eliminate diseases and pests. In addition, fully fermented organic matter makes it easier for crops and plants to absorb the nutrients present in the organic manure. This part of the process involves the compost turner which takes around 2 weeks to complete.

2. Crushing Process

The crushing equipment used for fertilizer plays an important role when it comes to the overall production process. This machine is able to crush manure before the fermentation process. The crushing machine is also used to break up the materials that are already fermented preparing the raw materials for the granulator.

3. Mixing Process

The function of this part of the production line is to mix the raw materials in preparation for the pelletizing process. The mixers are available in either a horizontal mixer or a disc mixer.

4. Granulating Process

This is the second primary process in the fertilizer granules production line. During these procedures, a conveyor is used to transport the raw materials which are now in a powdered form into a pelletizing machine for granulating.

5. Pellet Screening Process

To ensure that your customers only receive the highest-quality fertilizer, it is a wise choice to invest in a fertilizer-screener for your production plant. This machinery will assist with screening out unqualified products.

6. Pellet Packing Process

The last stage in the production line to produce fertilizer pellets includes packing the pellets into bags. The bagging equipment currently available through a number of manufacturers allows you to bag your fertilizer into different sized bags. These include 5kg, 15kg, 25kg and more.

Organic fertilizers are rich in peptides, organic acid, potassium, phosphorus, and nitrogen. For this reason, organic animal waste such as manure is one of the best ways to provide nutrition to plants and crops. It is also the solution to get rid of animal waste that is known for attracting diseases and pests.

Learning How To Use A Chicken Manure Pellet Machine For Recycling

If you’d like to make use of your chicken litter, it would be a wise choice for you to use chicken dung to make organic fertilizer. Chicken dung contains essential materials needed for making organic fertilizer. What’s more, it consists of the richest organic matter compared to other manure, including cow dung, pig dung, etc. Due to varying production requirements, there are different kinds of chicken manure pellet machine that you can choose.

The chicken manure pelletizer is specially made to convert your chicken manure into tiny organic fertilizer granules. With the help of this equipment, you can easily get rid of the available chicken litter while maintaining high economic efficiency. In case you have a large volume of chicken waste, recycling these chicken wastes by converting them into fertilizer would be a smart choice. Typically, due to the high moisture content found in chicken waste materials, this piece of equipment applies wet granulation technology.

How Can You Use a chicken Manure Pellet Machine for your Chicken Waste Recycling?

Since there are different kinds of chicken manure pelletizers, they adopt varying working principles. For example, how do you use a disc-shaped chicken litter granulator machine to make pellets?

– Insert chicken litter powder materials into your pan pellet making from its top. You can watch the chicken dung rotating in the disc.
– The disc has a sprinkler, which you can use to spray some liquid if you would like to add biological bacterium
– In case you think that the granulating effects are not as satisfying as you want them to be, you can adjust the disk’s tilt angle.
– The pelleted chicken manure will then be collected from the outlet

What Materials Should You Prepare to Make Better Chicken Manure Granules?

Before you can use chicken poo as raw materials for the granulating process, there are a few things you should do to make the pelletizing process better. These include:

– Make sure that the chicken manure materials maintain low moisture content. When it is fresh, the chicken poo is high in moisture content. If you feed this fresh dung into the chicken manure pellet equipment, it will be ruined. Therefore, you must dewater the fresh chicken poo before feeding it into the machine.

– The chicken dung should not have much environmentally unfriendly elements if you want to make better organic fertilizer. The fresh chicken manure contains a lot of harmful bacteria. Therefore, it is a wise idea to ferment the chicken dung first. Once you ferment the chicken manure properly, it will be better to use in making fertilizer. For fermentation, there are a few types of machines that you can choose. You can either choose to use a fermenter to achieve aerobic fermentation or both chicken litter fertilizer making machines.

– It is more appropriate that you feed powdery chicken dung into the chicken manure granulators. You will have to make chicken dung powder since the granulator deals with making the powder into pellet. Still, there are several powdery organic chicken manure making machines available for you to choose.

Where To Find A Rapid Composting Machine Manufacturer?

Making organic fertilizer can be a great idea for a lucrative business. However, you need to rely on a solid business plan and on top-notch equipment to turn manure and other organic waste into compost. This article shows you some of the best places to look for a rapid composting machine manufacturer.

rapid compost turner
rapid compost turner

To start with, you can use your favorite search engine to find a few suppliers of rapid composting equipment and other such equipment. The good thing about searching online is that you’ll find sellers from all over the world. There’s nothing wrong with buying your machine from other country, as long as you carefully check the work background, the experience and the market reputation of the seller.

The best thing to do is to search directly for manufacturers rather than resellers of rapid compost making machines . When you purchase your equipment directly from a manufacturer, you can benefit from better deals and faster customer service. These are only a few reasons for you to try to avoid the middleman when it comes to such purchases. Anyway, you’ll surely find enough manufacturers online to make a side by side comparison. While you are at it, remember to check out the sponsored results and the local businesses that show up among your regular, organic search results. These listings belong to local suppliers of the type of equipment you need, so they may deserve a place on your shortlist.

If you don’t mind buying your composting machine from China, you can search directly within Alibaba, the biggest global trading directory that connects China businesses with a whole world of potential customers like you. By using business and trading directories to find your machine, you’ll have the opportunity to check out first hand what their other clients have to say about their reliability and about the quality of their equipment. All you need to do is to take a look at the client ratings and reviews and to select only companies that have a big number of positive reviews and high rating scores.

Once you have at least three or four options on your shortlist, contact all these businesses to ask for a price quote. Before doing this, though, you should make up your mind in regard to the main technical specifications and features you’d like your machine to have. This will help your potential suppliers prepare accurate quotes. It will also help you make a valid comparison and pick the compost machine manufacturer that offers you the best deal. It’s worth mentioning here that you shouldn’t go for the cheapest machine, but rather to choose the lest expensive of the best machines out there. If you need to save money, you can do it by choosing the right equipment and by negotiation your price, rather than by compromising on quality or on post-sales services and assistance.

After you get all your quotes, compare them side by side and choose the one that best suits you. You’ll be only one step away from turning manure into money.

The Working Principle Of Cow Manure Fertilizer Pellet Machine

Do you know what a cow poop fertilizer pellet machine is? It is the best equipment you can use to turn the dung of your cows into fertilizer to use on your crops or to sell for a profit. If you know what this machine is but you want to understand its working principle, you’ve come to the right place. This article explains in layman’s terms how the cow manure fertilizer pellet machine works.

Tongda organic fertilizer pelletizer machine
Tongda organic fertilizer pelletizer machine

This equipment turns cow manure into granular , and then it mixes and granulates it in order to shape it into pellets. Most models of such equipment use discs to granulate the manure to turn it into fertilizer pellets. Such disc granulators can process smaller volumes of cow manure, being therefore a great investment for small cattle farms or countryside households. When you search for the right equipment for your farm, you should make sure you already know what volume of raw matter you can expect to process on a daily basis. This will help you pick the right machine for you.

When it comes to the working principle of these machines, you need to know that you can have a cow dung pellet mill that uses something between dry and wet granulation. This process is better known as semi-dry pellet making. Everything starts with the flattening of the material just above the opening die. Then, the rolling rollers press the material and force it through the opening. This is very similar to the extrusion process widely used across many industries. The extruded strip is then cut by a scraper. It can also break by itself, under its own weight . The result is a load of cylindrical particles with variable diameter. This process secures a granulation rate of minimum 95 percent, which is as good as you can get. When you use a pellet mill, the moisture content of the material can be higher than in case of using other methods.

The machine uses a screw to regulate the pressure and an adjustable mold gap. This makes it extremely versatile and the perfect solution to process all types of manure. Of course, the cow manure has to undergo a composting process in order to serve as raw matter for making fertilizer pellets. This means that you may need auxiliary equipment and devices to be able to turn the dung of your cows into organic fertilizer for your plants. Should you need to know more about setting up such a processing plant, you can always ask some equipment manufacturers to guidance and advice. They will help you understand the process in its smallest details, in order to make the right purchasing decision for your farm or small business.

Once you are clear about the working principle of such machines, you’ll be able to design a highly efficient production facility that can help you earn a nice living while also helping your neighbors fertilize their crops with safe, effective, natural, organic matter that doesn’t contribute to the pollution of our environment.

Using Windrow Composting Equipment As Your Main Machine For Composting

Organic waste is created at all times in our everyday life. There is a wide variety of organic waste such as poultry and livestock manure, human manure, municipal waste, food waste from the kitchen, straw from farmland, and so on. Organic waste covers extensive pieces of land leading to pollution. Since it consists of many unexploited nutritional components, however, it can be applied as raw materials for your organic fertilizer. In turn, this will benefit the agricultural products. For this reason, windrow composting equipment would be useful in converting organic waste into useful organic fertilizer.

Windrow composting method is one among several methods that you can produce organic fertilizer from breaking down organic waste. For this composting method, you will require to pile organic waste such that they form long rows. One other necessary thing to keep in mind is to keep turning the organic waste frequently; this will reduce the composting period and enhance the quality of compost.


Why Do You Need a Windrow Composting Equipment to Turn Compost Pile?

As the fermentation process progresses, the temperature will rise and fall at irregular intervals. Therefore, you will require to turn that compost pile to adjust the temperature and increase oxygen content. What’s more, the fermentation level of manure might be different in various sections of the compost pile, and there might also be lumped materials present. You, therefore, require to turn the materials thoroughly.

Additionally, this piece of equipment can also blend these materials to reduce the temperature and reduce oxygen content. With those reasons, if you have many compost piles to work on or you want better fermentation of organic waste, this machine can be an ideal choice to turn them.

What Types of Windrow Composting Equipment are There?

There are two popular types of windrow composting machine  : crawler type windrow compost turner and moving type windrow compost turner.

– Crawler type

The main components include engine, cab, rubber track chassis, rotor, and hydraulic push plates. During the process, the entire machine stretches across the particular windrow compost pile. The blades attached to the rotor will then thoroughly blend and crush the available organic waste; this will allow the materials to receive oxygen fully. Those sharp blades have efficient working capability and, therefore, have long service life.

– Moving type

This windrow compost turner is also known as self-propelled or self-moving compost turning machine. Unlike the former, a moving type turner consists of four wheels. In the process, the entire equipment spans the particular windrow compost. The knife shaft located under the frame of the equipment usually turns, loosens, and pushes the available organic waste. The compost pile will produce new windrow compost in the back of the turning machine.

Even though both of these two kinds of compost turning machines https://organicfertilizerproductionline.com/windrow-composting-equipment/ are classified as windrow turner machines, they actually have varying features. Before making a purchase, it is prudent to double-check on the features first so that you can choose what would be most suitable for your specific requirements.

How to make compost from cow dung?

Cow dung or cattle manure is used in many rural areas as fertilizer for agricultural produce. It is a fertilizer that is not very rich in nitrogen, and the high ammonia levels in it can burn plants when the manure is fresh when it is applied. If the same manure is composted, it can be the sort of fertilizer that is beneficial to plants.

Most cattle manure is made up of grain and digested grass. It is rich in nutrients and has a high content of organic materials. Looking at its percentage of vital elements, it has 3 percent of nitrogen, 2 percent of phosphorus, and just a percent of potassium. Besides this, it contains several potentially dangerous pathogens as well as high levels of ammonia. That is the main reason why you should compost the fresh cattle manure before it can be used as fertilizer.

Cow dung fertilizer composting
Cow dung fertilizer composting

When you compost cow manure you can eliminate the ammonia from it and also help to remove ammonia gas that can be harmful and weeds and seeds that are part of this manure, as well as any dangerous pathogens like E.coli. The high content of organic matter that cow manure has, is added to the soil and can help in greatly improving its capacity to hold and retain moisture. This, in turn, helps to reduce the quantity of water that plants fertilized with this composted cow manure will need. It also helps in improving the aeration in the soil, and break up soil that has been compacted. Composted cow manure will have beneficial bacteria, that convert easily into nutrients that are easily accessed and release gradually, so that plant roots that are tender do not get burnt. Thus, for your high quality organic cow dung ferilizer manufacturing, composting cow dung is essential.

To compost cow dung a location where you can build a pile that is at least 3 to 4 feet high, must be chosen. A three-inch layer of dry organic material must first be spread in the chosen area. This must be covered with a 2-inch layer of cow manure. This layering must be continued until the pile is about four feet in height. The pile must be watered and kept damp as you build it up and when the desired height is reached it should be covered with a layer of soil.

Cow dung windrow composting
Cow dung windrow composting

The pile created must be turned over once every three days and its moistness maintained, without making the mass soggy. When you are turning over the pile, check its temperature at its center. It will be between 120 to 160 degrees Fahrenheit. The compost heap will gradually turn brown and will have an earthy smell. At this stage, there will be no heat produced at its center, and this means the compost is ready to be used. With a cow dung compost fertilizer making machine, you can turn them easily.

If the compost pile does not heat up, it means it has less of manure and this needs to be added. Too much manure will make your pile give up an unpleasant and strong odor. Add more of organic material. For more information about the cow dung compost making, click here (https://manurefertilizermachine.com/composting-cattle-manure/).

It can always help to create compost in a bin as it will help to contain the compost. Make sure that your compost pile is no more heating up before you use it on your plants.