The Delicate Design Of A Rotary Granulator For Efficient Granulating

There are many reasons to go with a rotary granulator and one of them has to do with the underlying design elements. You are going to be adding a unique tool to your machinery when you go down this path.

A lot of businesses have to optimize their granulating operations, which means they have to start with a rotary granulator.

Let’s take a look at what the rotary fertilizer granulator is all about and why it is one of the most important investments a facility can make as they try to piece things together.

Stainless Steel Design

It begins with the stainless steel design as that is going to be on the top of your mind. If the goal is to make sure the granulating is happening as you want it to then it is time to look at buying a new rotary granulator. The delicate nature of this machine is seen due to its outer layer. It is a rugged setup that is going to handle your needs right away.

Set up the rotary granulator and let it run in the background while handling the fertilization process. The whole fertilizer production line is going to be ten times faster with the help of a rotary granulator.

high output fertilizer granulation equipment
high output fertilizer granulation equipment

Rubber Plate Lining

The lining is one of the main parts of the rotary drum type granulator and what makes it impressive. It is one of those details that go unnoticed until the rotary granulator starts to move and go through the organic waste. The granulation process goes ahead smoothly as long as the lining holds up. As a result, the rubber plate lining is made to withstand a tremendous amount of pressure at different temperatures. This allows the organic waste to continue to process through without missing a beat. This is the real power of a great rotary granulator.

Cooling and Heating Mechanisms

It’s all about working with different temperatures when it comes to the overall process. This is something a lot of operations don’t focus on but it is a big part of the granulating process. With a high-grade rotating drum fertilizer granulator, you get to take advantage of this right away. It can be a game-changer for anyone that is serious about granulating the right way and wants to see serious results. The quality is going to be apparent and that is why this is one of those intriguing investments businesses look to make as soon as they can.

The rotary granulator is a wonderful option because it works like a charm. It’s all about the overall design and making sure there’s value in what you are getting as soon as it is set up. The quality stands out for those serious about what they are using for granulating. The delicate nature of the process and how organic waste has to be managed means it’s always going to come down to the rotary granulator. This is one of the more powerful solutions to have by your side when it is time to figure things out and optimize your granulating.

Where can you apply a double roller granulator machine?

When it comes to the double roller granulator, it is widely used within the fertilizer industry. And there are a series of different benefits which can come from using this particular piece of equipment. Our article features some more information about the double roller granulator.

In essence, these machines are simply used as a key component during the fertilizer granulation process. However, due to the state-of-the-art design, these granulators are now being much more compact than before. And the materials used for processing are granulated at your typical room temperature. Due to the nature of the process, there is no drying of processed materials ever.

Hence, the overall operating cost is reduced and the amount of energy consumed is also reduced. And with a simple relatively small investment, there are pretty large profits to be made and the results of that are also fast. As a result, this particular machine is actually getting so much attention that larger investors are even reaping the true benefits of it. And the final product can be either low, medium or high concentrations.

As we’ve said before, there are several advantages which are gained. The following are the main advantages of the double roller granulator:
*Reasonable Structure – Due to the design, the double roller granulator is highly compacted. And it is also light when it comes to the granules weight. The machine also allows a steady rotation while combining stiffness and precision. Hence, the machine is known for being able to support a series of different sized materials.
*Wider Application Scope – The industry currently sees over 20 types of materials which are being widely used in the extrusion granulation. These include ammonium nitrate, urea, bentonite, potassium chloride. And it has been said to be able to even replace the overall flexibility of the product with specialised granulation tech.
*Raw Materials Can Be Converted Into Granules During A Session – The granulating ratio of the machine is over 85%. Due to this, the product is easily processed and the double roller presses the granules.
*Environmentally Friendly – The motor used within the double roller is extremely reliable and there is literally no waste going to the environment.
*Lower Energy Consumption – Since there is no drying required, no oil or gas is used. Hence investors can see profitable returns all with a low investment.

When it comes to the operating process, dry materials are simply compressed into blocks as a result of the pressure applied. The blocks of materials are then crushed, screened and of course granulated. Extrusion is applied where the air is squeezed from the particles. The particles are simply formed because of the attractiveness of the molecules involved.

As we conclude, we have just looked at the double roller granulator. These machines are used specifically within the fertilizer industry and were designed especially for that purpose. In addition, they can bring a pretty decent investment for investors who are interested!

How A Rotary Granulator Is Useful In Large-Scale Fertilizer Production?

A rotary granulator is a uniquely designed machine which can crush materials into specific shapes. If you’re dealing with large-scale production of hot, cold granulation and low and high concentration complex fertilizer, a rotary granulator is the most suitable piece of equipment for the project. What’s more, aside from producing compound fertilizers, a rotary wet granulator can also produce organic fertilizer.

Although it’s one of the fundamental facilities you need for large-scale production of compound fertilizer, you can also equip it with other machines to form a full compound fertilizers production line. Some of these inclusive facilities include screeners, batching machines, blender, etc.

Rotary Granulator and Large-scale Production

A rotary drum granulator beats some of the defects seen in other machines, such as low strength of final granules, low production, etc. When making compound fertilizer with such equipment, it’s much easier for you to add more stem in, unlike other machines. In comparison to a pan compound fertilizer granulator, a drum pelletizer is much suitable for large-scale production since it can achieve high output, up to 30 ton per hour. With such high-output, it can lead to more economic efficiency to your specific fertilizer plant. What’s more, its operation doesn’t require too much labor force.

Large scale compound fertilizer pelletizer
Large scale compound fertilizer pelletizer

How Does the Rotary Granulator Work?

The rotating pelletizer makes pellets using the centrifugal force that rotates the cylinder. With time, the powders will combine and form pellets. The granulator contains various components. The main motor drives the belt and the pulley.

The materials are forced into the drive shaft via the reducer. Meanwhile, the open gear which is attached to the drive shaft works side by side with the large gear ring. The large gear ring is attached to the body of the machine. Since the cylinder’s interior has a special structure, the materials can effectively form particles, which are finally discharged via the outlet.

A rotary wet granulator makes use of the wet granulation technique. With a specific amount of steam or water, chemical reactions will take place in the cylinder. The cylinder will rotate in such a way that it squeezes all the materials inside. Eventually, the materials will form pellets under a specific and regulated liquid condition. Generally, most of the organic fertilizer granulation machines are wet granulation machines. This drum type granulation machine is also suitable for making organic fertilizer granules.

If you want your granulator to have a better performance, there are a few materials you need to add to ensure that the materials inside maintain the humidity and are in uniformity with the rotary drum. These include vapor, nitrogen solution, phosphoric acid, ammonia gas, calcium slurry, or phosphorous ammonia slurry. With these materials, there should be chemical and heating reactions taking place in the tube. Lastly, the finished fertilizer pellets can range from 3mm to 4mm.

Some Benefits of Using a Rotary Drum Granulator for Large-scale Production

– Due to the high-quality liner, the machine has a long service life.
– It has high granulation rate of up to 70%. What’s more, the small pellets are fewer and even if there could be unqualified pellets, granulating them again is an option.
– Low moisture content and improved drying efficiency
– Has many applications with a huge variety of raw materials
– Allows production of different fertilizers such as nitrogen compound fertilizer, organic-inorganic fertilizer, special fertilizers, etc.