Category: npk fertilizer making

January 16, 2023

Industrial NPK Fertilizer Production Process

The NPK fertilizer production line is utilized to combine N, P, and K fertilizers to make fertilizer granules. These days in the NPK fertilizer business, you will find two NPK fertilizer processing procedures.

The first method is to turn the powdery fertilizer raw materials into NPK fertilizer granules. The second technique is to combine the arranged single N fertilizer, K fertilizer pellets, and P fertilizer.

To meet commercial production, fertilizer plant owners can now utilize the NPK fertilizer for such purposes. This post will guide you on the industrial NPK fertilizer production process:

What are the Production Processes for Making NPK Fertilizers?

The NPK fertilizer production line process is divided into two processes: the granulating line and the blending line.

NPK Fertilizer Granulating Line

The manufacturing process involves raw material pre-treatment and granulation process. Here’s what you can expect:

  1. Crushing raw materials into a fine powder is the initial step. You will need three fertilizer grinders with various capacities for the compound fertilizer plants.
  2. After crushing, use the fertilizer mixer to mix the raw materials uniformly. Feed the prepared materials into the granulation process. You can also utilize the automatic batching machine if you wish to create NPK continuously.
  3. The granulation process will begin. Pick the proper granulation machine for your plants.
  4. Use the fertilizer dryer and cooler to treat the fertilizer to lessen moisture and boost the NPK fertilizer’s strength.
  5. Use a screener to filter out too big or small fertilizer particles.
  6. For the final step, pack your NPK fertilizer, and you can now distribute it for sale.
10 to15 ton NPK fertilizer production line
10 to15 ton NPK fertilizer production line

NPK Fertilizer Blending Line

This is also referred to as a bulk blending fertilizer production line. This includes batching, mixing, and packaging single fertilizer pellets.

Here’s the process:

  1. The automatic batching system will include a feeding system, weighing part, belt conveyor, and stock bin. You can use it to measure precise ingredients.
  2. After the batching step, the raw materials will enter the BB fertilizer mixer through the conveyor belt. This apparatus can combine the NPK fertilizer pellets consistently.
  3. For the final step, you can bag the fertilizer after mixing it. You can also use the coating machine before packaging since it can add a layer of film to the fertilizer to stop the particles from agglomerating.

The entire NPK fertilizer production line process will only be composed of machinery. If you wish to know how many people you need to operate this plant, the answer will vary. The number of workers you need will depend on the automation degree of the fertilizer production line you purchased.

As a rule of thumb, you only need three to four workers in an NPK fertilizer plant. One staff can feed the raw materials, two workers can run the machines, and the last worker can be responsible for packaging the NPK fertilizer.

There you have it! Above is the crucial information you need to know about the NPK fertilizer production line. We hope you find this post informative and useful at the same time.

You can check our website to learn more about us and the NPK fertilizer production line that designed for you! https://organicfertilizerproductionline.com/npk-fertilizer-production-line/

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March 22, 2022

The Benefits Of Setting Up A Granulation Plant To Make Fertilizer

A Granulation Plant is made up of fertilizer machines to produce fertilizer granules. Granulation machines are one of the most convenient ways to convert fertilizer in powder form into granules. The granulation lines on offer provide two different types of technology when it comes to pelletizing.

Reasons To Include A Granulation Plant For Your Fertilizer Business

Fertilizer granulating plants are helpful to process powder fertilizers into high-quality granules. Fertilizers in pellet form offer an increase in economic efficiency when compared to powder fertilizers. Here are some of the main benefits associated with granular fertilizers:

– With a fertilizer granulation line, you can produce both granular and powdery fertilizers. This also means you can meet the requirements and different preferences of your customers.

– Granular fertilizers are easy to transport and store.

– You can add even more benefits to your products when you coat your pelleted fertilizers to provide a way to add more nutrients to the final product.

– Fertilizer granules often provide a higher level of nutrients to crops when compared to powdery fertilizers.

– Turning powder fertilizers into pellets or granules helps to lower environmental pollution.

– Fertilizer granules last longer than powder fertilizers.

fertilizer granules
fertilizer granules

What Type Of Technologies Do Granulation Plants Use To Pelletize Fertilizer Powder?

The granulating machines available on the market either employ wet or dry granulation technologies. Wet granulation lines are more suited for the processing of wet materials. With this granulation line, powdery materials with a moisture content between 25% and 35% can be used. The dry granulation line is only used for processing dry powder. This is when the materials have a moisture content that is below 5%.

In general, wet granulation lines are used to pelletize organic fertilizers. These pelletizing machines include the pan granulation machine and the drum fertilizer granulator that use a centrifugal force to achieve pelletizing.

The dry granulation lines use an extrusion force to achieve pelletizing. These machines are mainly used to pelletize NPK compound fertilizers. Since these materials have a very low moisture content, through the process of dry-extrusion granulation it becomes possible to obtain high-quality compound pelletized fertilizer granules.

Tips On How To Choose A Fertilizer Granulation Plant For Sale

When investing in one of the fertilizer granulation plants, it is important to know that there are various types of equipment configurations. The two main types of granule-making lines include a compound or organic fertilizer-producing lines.

Commercial fertilizer granulation line for sale
Fertilizer granulation line in large-scale fertilizer making plant

Organic Fertilizer Granule Processing Lines

These granulation lines are used to produce fertilizer granules from animal manure. If you have animal manure in large amounts that you would like to change into compost fertilizer, the wet-rotating granulator is ideal to pelletize this waste efficiently.

For small-scale operations, the disc-pan fertilizer machines work best.

NPK Dry Fertilizer Granulation Plant

When it comes to granulating NPK dry fertilizer powder it is best to choose a dry granulation line. This equipment involves a fertilizer roller-compactor machine that granulates powder into either pellets or granules. This equipment presses the dry materials into tablets and then crushes the fertilizer into granules or pellets.

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February 15, 2022

Comparing the Latest Types of Fertilizer Blenders for Sale

Some of the latest types of fertilizer blenders for sale offer features that you won’t find in older products. Buying a newer model can help you to produce high-quality fertilizer while meeting your production goals. Keep these things in mind when comparing some of the newer models on the market.

 

1.  Consider Which Features You’ll Utilize

You’ll find that many of the best models of fertilizer blenders on the market offer a variety of appealing features. Although these features can help products to stand out, not all of these features will be useful to you. Don’t pay more for a feature unless it has real value to you.

You can find all hot models of fertilizer mixing machine in this page: https://fertilizermanufacturingsolutions.com/fertilizer-blender/

When you’re comparing various models, you shouldn’t just look at the number of features these models have. You should also think about how you’ll be able to use these features. If features aren’t useful to you in any way, you can feel free to ignore them.

The features of SX disc mixing machine
4 excellent features of SX disc blending machine

 

2. Focus On Options That Fall Within Your Budget

It’s likely that you have a specific price range in mind for this purchase. There’s no need to waste time looking at models that you won’t be able to afford. Instead, you should spend your time evaluating models that are affordable for you.

Decide what you’re willing to spend on a fertilizer blender. Once you have a price point in mind, you can take advantage of resources like price filters so that you can narrow down your options. You’ll be able to closely evaluate models of  affordable fertilizer mixing machines.

3. Look at the Value Different Models Provide

Price is likely to be a major consideration in any purchase, but it should never be your only consideration. Think about how much value various models are able to offer you. From there, you can find the blender that would be the best use of your budget.

One of the questions you’ll want to ask yourself while evaluating these blenders is how well the various models fit your needs. Which blenders meet your production goals? Do all of these models meet your quality standards? Look closely at what you’ll be getting for your money before making your final purchasing decision.

4. Contrast Your Top Choices

If you’re looking at a wide selection of fertilizer blenders, you should work to slowly narrow down your list of choices. From there, you should try to contrast the models at the top of your list against each other. Focus on the pros and cons of specific models.

When you’re considering many different blenders, the comparison process can feel overwhelming. If you’re able to simplify your options and spend more time looking at options that stand out to you, you’ll have an easier time finding some of the best new models on the market.

 

Take a closer look at the 5 latest types of  SX fertilizer blenders for sale. Once you’ve found 5 newer models that could fit your needs, follow this advice and compare your options. With these suggestions, you should have no issues finding the best model for you to buy.

 

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January 11, 2021

The Key Equipment Employed In A Compound Fertilizer Production Line

Producing fertilizer is going on every day. All across the globe, farmers are producing substantial levels of fertilizer to use in the crops they can be growing. There are specific forms of tools for this process, compound fertilizer production lines, that are designed for producing thousands of tons of fertilizer regularly. This is a kind of equipment which is step to the producer of fertilizer, regardless of where the very first source originated. Therefore, when you are purchasing equipment that can produce fertilizer for yourself, this is the reason you need compound fertilizer production lines readily available.

Compound Fertilizer Production Line for Dry Granulation
Compound Fertilizer Production Line for Dry Granulation

What You Should Know About Fertilizer Equipment

Fertilizer equipment is accessible for decades. Before, fertilizer could be something as simple as manure that would originate from cattle or sheep. There are many animals that may produce feces that may be divided into base components, providing nitrogen, potassium, plus phosphorus that are important for the growth of certain crops. Once you have usage of fertilizer equipment, you ought to be specific together with the type that you need. Simply because the sort of initial ingredients or components must match up with what it is specifically capable of doing.

20 ton per hour rotary drum granulator compound fertilizer production line machine
20 ton per hour rotary drum granulator compound fertilizer production line machine

What Exactly Is A Compound Fertilizer Production Line

This production lines for compound fertilizer production are often quite large. It will comprise of several different machines. Because the name suggests, you will find multiple bits of this collection of production that is all geared toward producing fertilizer. Firstly, compound fertilizer is merely fertilizer which is a blend of a few different components. That is why it can be referred to as the compound. As an example, this could be fertilizer that combines phosphorus and potassium. Additionally there is compound fertilizer that utilizes NPK combinations which can be very well liked today. Simply by blending several granular varieties of fertilizer of your similar size, which will eventually encourage the farmers to rotate their crops simply because they will know essential varieties of nutrients are already in the ground not employed by the prior crops.

20t Per Hour Bulk Blending Fertilizer Production Line
20t Per Hour Bulk Blending Fertilizer Production Line

Straight Fertilizer Versus Compound Fertilizer

Straight fertilizer basically means one nutrient is commonly used in the production of this fertilizer. As an example, when you are creating a type of fertilizer that targets nitrogen, that can be the only real component that will be a part of that process. On the other hand, if you utilize phosphorus and nitrogen, or potassium and phosphorus, these are samples of compound fertilizer. Anything over two is also viewed as compound fertilizer, where there are simply certain machines that could combine these together properly.

NPK Fertilizer granules by NPK Plant
NPK Fertilizer granules by NPK Plant

Most farmers are seeking machines which will produce compound fertilizer based products. Whether they are coming up with pellets or a type of powder for fertilizer, you have to be capable of producing this product with a couple of different base components. This can be key equipment to the prosperity of any large scale farm because of the demand for rotating crops regularly. If you want to obtain one or more of the units for the business, be sure to concentrate on compound fertilizer production lines and the prices that they are charging on their behalf.

Refere url: https://fertilizerproductionlines.com/compound-fertilizer-production-line/

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April 15, 2020

The Delicate Design Of A Rotary Granulator For Efficient Granulating

There are many reasons to go with a rotary granulator and one of them has to do with the underlying design elements. You are going to be adding a unique tool to your machinery when you go down this path.

A lot of businesses have to optimize their granulating operations, which means they have to start with a rotary granulator.

Let’s take a look at what the rotary fertilizer granulator is all about and why it is one of the most important investments a facility can make as they try to piece things together.

Stainless Steel Design

It begins with the stainless steel design as that is going to be on the top of your mind. If the goal is to make sure the granulating is happening as you want it to then it is time to look at buying a new rotary granulator. The delicate nature of this machine is seen due to its outer layer. It is a rugged setup that is going to handle your needs right away.

Set up the rotary granulator and let it run in the background while handling the fertilization process. The whole fertilizer production line is going to be ten times faster with the help of a rotary granulator.

high output fertilizer granulation equipment
high output fertilizer granulation equipment

Rubber Plate Lining

The lining is one of the main parts of the rotary drum type granulator and what makes it impressive. It is one of those details that go unnoticed until the rotary granulator starts to move and go through the organic waste. The granulation process goes ahead smoothly as long as the lining holds up. As a result, the rubber plate lining is made to withstand a tremendous amount of pressure at different temperatures. This allows the organic waste to continue to process through without missing a beat. This is the real power of a great rotary granulator.

Cooling and Heating Mechanisms

It’s all about working with different temperatures when it comes to the overall process. This is something a lot of operations don’t focus on but it is a big part of the granulating process. With a high-grade rotating drum fertilizer granulator, you get to take advantage of this right away. It can be a game-changer for anyone that is serious about granulating the right way and wants to see serious results. The quality is going to be apparent and that is why this is one of those intriguing investments businesses look to make as soon as they can.

The rotary granulator is a wonderful option because it works like a charm. It’s all about the overall design and making sure there’s value in what you are getting as soon as it is set up. The quality stands out for those serious about what they are using for granulating. The delicate nature of the process and how organic waste has to be managed means it’s always going to come down to the rotary granulator. This is one of the more powerful solutions to have by your side when it is time to figure things out and optimize your granulating.

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October 24, 2019

Where can you apply a double roller granulator machine?

When it comes to the double roller granulator, it is widely used within the fertilizer industry. And there are a series of different benefits which can come from using this particular piece of equipment. Our article features some more information about the double roller granulator.

In essence, these machines are simply used as a key component during the fertilizer granulation process. However, due to the state-of-the-art design, these granulators are now being much more compact than before. And the materials used for processing are granulated at your typical room temperature. Due to the nature of the process, there is no drying of processed materials ever.

Hence, the overall operating cost is reduced and the amount of energy consumed is also reduced. And with a simple relatively small investment, there are pretty large profits to be made and the results of that are also fast. As a result, this particular machine is actually getting so much attention that larger investors are even reaping the true benefits of it. And the final product can be either low, medium or high concentrations.

As we’ve said before, there are several advantages which are gained. The following are the main advantages of the double roller granulator:
*Reasonable Structure – Due to the design, the double roller granulator is highly compacted. And it is also light when it comes to the granules weight. The machine also allows a steady rotation while combining stiffness and precision. Hence, the machine is known for being able to support a series of different sized materials.
*Wider Application Scope – The industry currently sees over 20 types of materials which are being widely used in the extrusion granulation. These include ammonium nitrate, urea, bentonite, potassium chloride. And it has been said to be able to even replace the overall flexibility of the product with specialised granulation tech.
*Raw Materials Can Be Converted Into Granules During A Session – The granulating ratio of the machine is over 85%. Due to this, the product is easily processed and the double roller presses the granules.
*Environmentally Friendly – The motor used within the double roller is extremely reliable and there is literally no waste going to the environment.
*Lower Energy Consumption – Since there is no drying required, no oil or gas is used. Hence investors can see profitable returns all with a low investment.

When it comes to the operating process, dry materials are simply compressed into blocks as a result of the pressure applied. The blocks of materials are then crushed, screened and of course granulated. Extrusion is applied where the air is squeezed from the particles. The particles are simply formed because of the attractiveness of the molecules involved.

As we conclude, we have just looked at the double roller granulator. These machines are used specifically within the fertilizer industry and were designed especially for that purpose. In addition, they can bring a pretty decent investment for investors who are interested!

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September 23, 2019

How A Rotary Granulator Is Useful In Large-Scale Fertilizer Production?

A rotary granulator is a uniquely designed machine which can crush materials into specific shapes. If you’re dealing with large-scale production of hot, cold granulation and low and high concentration complex fertilizer, a rotary granulator is the most suitable piece of equipment for the project. What’s more, aside from producing compound fertilizers, a rotary wet granulator can also produce organic fertilizer.

Although it’s one of the fundamental facilities you need for large-scale production of compound fertilizer, you can also equip it with other machines to form a full compound fertilizers production line. Some of these inclusive facilities include screeners, batching machines, blender, etc.

Rotary Granulator and Large-scale Production

A rotary drum granulator beats some of the defects seen in other machines, such as low strength of final granules, low production, etc. When making compound fertilizer with such equipment, it’s much easier for you to add more stem in, unlike other machines. In comparison to a pan compound fertilizer granulator, a drum pelletizer is much suitable for large-scale production since it can achieve high output, up to 30 ton per hour. With such high-output, it can lead to more economic efficiency to your specific fertilizer plant. What’s more, its operation doesn’t require too much labor force.

Large scale compound fertilizer pelletizer
Large scale compound fertilizer pelletizer

How Does the Rotary Granulator Work?

The rotating pelletizer makes pellets using the centrifugal force that rotates the cylinder. With time, the powders will combine and form pellets. The granulator contains various components. The main motor drives the belt and the pulley.

The materials are forced into the drive shaft via the reducer. Meanwhile, the open gear which is attached to the drive shaft works side by side with the large gear ring. The large gear ring is attached to the body of the machine. Since the cylinder’s interior has a special structure, the materials can effectively form particles, which are finally discharged via the outlet.

A rotary wet granulator makes use of the wet granulation technique. With a specific amount of steam or water, chemical reactions will take place in the cylinder. The cylinder will rotate in such a way that it squeezes all the materials inside. Eventually, the materials will form pellets under a specific and regulated liquid condition. Generally, most of the organic fertilizer granulation machines are wet granulation machines. This drum type granulation machine is also suitable for making organic fertilizer granules.

If you want your granulator to have a better performance, there are a few materials you need to add to ensure that the materials inside maintain the humidity and are in uniformity with the rotary drum. These include vapor, nitrogen solution, phosphoric acid, ammonia gas, calcium slurry, or phosphorous ammonia slurry. With these materials, there should be chemical and heating reactions taking place in the tube. Lastly, the finished fertilizer pellets can range from 3mm to 4mm.

Some Benefits of Using a Rotary Drum Granulator for Large-scale Production

– Due to the high-quality liner, the machine has a long service life.
– It has high granulation rate of up to 70%. What’s more, the small pellets are fewer and even if there could be unqualified pellets, granulating them again is an option.
– Low moisture content and improved drying efficiency
– Has many applications with a huge variety of raw materials
– Allows production of different fertilizers such as nitrogen compound fertilizer, organic-inorganic fertilizer, special fertilizers, etc.

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August 30, 2019

Discover Some Of The Most Important Equipment In The Production OF NPK Fertilizer

Farmers have found that chemical fertilizer is harmful to their land. This has caused NPK fertilizer to become very popular. This fact makes having a production line for making NPK fertilizer required. To do this requires certain equipment. Here we’ll take a look at some of the most important equipment in the production of NPK fertilizer.

The Horizontal Mixer

This equipment has two rotors. This produces a compound motion that the machine carries out. When material is put into the machine it is rotated counter-clockwise and it does this along the inner wall. The machine causes the material put in it to turn around and creates a weightless zone. This means that while the material is being worked by the machine that regardless of its size, shape, or density it will be floating and weightless. This allows the material to form a continuous loop that’s omnidirectional.

The machine produces a result that allows it to soft mix everything in a uniform manner. This is one of the main steps to producing the fertilizer. Pellets are used in the machine and afterward, they will be stored in a hopper. After they are removed from the hopper they will then be packaged.

Machines For Granulating

The npk fertilizer granulator is part of this setup line along with an automatic batching machine, a fertilizer mixer, the granulator, a screening machine, and a fertilizer dryer. You will also need to have a fertilizer cooling machine, coating equipment, and a packing scale. The granulator is one of the main pieces of equipment in a production line of this type of fertilizer. There are three different types that can be chosen from. There is a double roller and then there is a pan granulator. There’s also a rotary drum machine.

Machines For Blending

When it’s time to batch there is a batching machine that works automatically. Then there is a mixer for the fertilizer. When the fertilizer is ready it will be stored temporarily in a hopper. There will be a need to have a machine that packs it once it’s ready to be removed from the hopper. In the production of NPK fertilizer, it will likely also be necessary to have a conveyor as part of the production line.

How Much Would A Fertilizer Plant Cost?

Because there are so many variables there’s no real way to answer this question. The main thing in determining this is to consider three aspects. If you’re going to rent a factory or if you have a building and land to operate it on. You’ll need to consider the salary that you’ll pay to the factory workers. Finally will be the cost of all the equipment needed to operate the facility.

Many people feel that this is the fertilizer of the future. More farmers are wanting to start using NPK fertilizer. It is believed to be better for the land. For that reason, it may make sense under the right circumstances to set up a npk fertilizer production line or full factory. It will all depend on what the circumstances are and what the ultimate goals are.

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