Equipment Operation Flow of Organic Waste to Make The Best Compost

The equipment operation flow of an organic waste to fertilizer production line is a meticulous process that transforms waste materials into nutrient-rich compost. From receiving and sorting the raw materials to post-processing and packaging the final product, each step about how to do is crucial in achieving high-quality compost.

1. Gathering & Treatment of Raw Materials

  • Organic waste such as agricultural residues, food scraps, and animal manure is collected and received at the production facility.
  • The waste is sorted to remove any non-compostable or hazardous materials, ensuring a clean feedstock for the composting process.And the excessive water content in materials must be reduced for the later compost process.
  • Equipment involved: Solid-liquid separation dewatering machine, belt conveyor and manual labor for quality control.
Solid Liquid Separator for Organic Fertilizer Production Plant in Manure Dewatering Process
Solid Liquid Separator for Organic Fertilizer Production Plant in Manure Dewatering Process

2. Crushing and Shredding

  • The disposed organic waste goes through a crushing and shredding process to reduce material feeding size and enhance the composting efficiency.
  • Larger waste materials, such as straw, branches or stalks, are crushed to smaller pieces.
  • Equipment involved: Compost shredders, or hammer mills.
Semi-wet Material Crusher
Semi-wet Material Crusher

3. Composting or Fermentation

  • The crushed organic waste is transferred to a composting or fermentation area. The materials are piled or placed in a composting windrow, groove, or fermenter.
  • Oxygen, moisture, and temperature levels are carefully monitored to create an optimal environment for microbial activity and decomposition.
  • Equipment involved: Compost turners (groove-type, chain plate, wheel-type, or crawler-type) or fermenters (horizontal or vertical).
Compost Machines
Compost Machines

4. Turning and Mixing

  • Regular turning and mixing of the compost piles or windrows promote aeration, moisture distribution, and microbial activity.
  • This ensures uniformity and accelerates the decomposition process.
  • Equipment involved: Compost turners or manual labor with pitchforks or shovels.

5. Fermentation Monitoring and Control

  • The fermentation process involves closely monitoring and controlling various parameters such as temperature, moisture content, pH levels, and oxygen availability.
  • Regular checks are conducted to ensure the optimal conditions for microbial activity and decomposition.
  • Equipment involved: Thermometers, moisture meters, pH meters, and probes for oxygen monitoring.

6. Post-Fermentation Processing

  • Once the composting or fermentation process is complete, the compost undergoes post-processing to refine its texture and quality.
  • Steps may include screening, crushing, mixing with additives like minerals or beneficial microorganisms, and adjusting moisture levels if necessary.
  • Equipment involved: Fertilizer screening machine, crushers, compost mixers, and moisture control systems.
New Type Vertical Crusher
New Type Vertical Crusher

7. Packaging and Storage

  • The final compost product is packaged and stored for distribution or further processing. Packaging depends on the intended use, which can range from bags to bulk containers.
  • Proper storage conditions are maintained to preserve the compost’s quality and prevent moisture absorption or nutrient loss.
  • Equipment involved: Automatic bagging machines, palletizers, storage workshop.
Packing Machine
Packing Machine

Specific equipment and operational details may vary depending on the scale and complexity of the production line. We recommend to consult with our professional equipment manufacturer for tailored solutions and guidance. Click this link: https://www.fertilizerproductequipment.com/8-steps-on-how-to-make-the-best-compost/ for more details!

How To Make Compost Rapidly With A SX Fermentation Tank

One of the easiest ways to create compost as rapidly as possible is to use a fermentation tank. These can be constructed using barrels, or tanks that are specifically made, where the fermentation process can occur. Inside the tank, bacteria are going to become abundant, breaking down the material. This will lead to the creation of the fertilizer you will use and eventually convert it into storable pellets. Here is how you can make compost extremely fast by using what is called an SX Fermentation Tank.

What Is A SX Fermentation Tank

How to make a compost fertilizer? SX fermentation tanks will help you accelerate how quickly you are able to convert the compost into fertilizer. Without this process, it could take many months for you to create enough material that can be converted into fertilizer pellets. It is an added expense, but if you are worried about time, this will accelerate your schedule in composing process of organic fertilizer production . You will have more than enough fertilizer to use for creating organic fertilizer pellets for your farm on an annual basis.

How To Find An SX Fermentation Tank

You can find fermentation vessels for sale in many different locations. If you are able to obtain it overseas, the cost of labor and production will be far less. The savings is often passed on to businesses that would like to purchase them for their company. The more of these that you have, the faster you will speed up compost you have available into fertilizer. Additionally, there are different sizes of fermentation tanks that are produced. You may consider getting the largest ones available to quickly convert your compost.

How To Save Money When You Buy One

If you want to save as much money as possible, you may want to consider shopping for these online by going to industrial websites. These may originate from compost turner manufacturers that are in countries such as China where the cost of production is so much lower. However, even though the cost will be minimal in comparison to their competitors, it is going to help you save even more money. They will work more efficiently with extensive research and development that has gone into producing SX chicken manure ferment tank.

chicken manure fermentation tanke for sale
organic fertilizer composting machine

How To Use A Fermentation Tank For Compost

First of all, you will want to set up one or more fermentation tanks adjacent to each other if possible. Each of these will provide you with the automated dynamic turning of the compost inside each of the tanks. This will ensure that there will be plenty of oxygen for aerobic fermentation to occur. By doing this on a daily basis, in a short period of time, your fermented compost will be converted into fertilizer.

Fermentation tank design has become more mainstream over the years. People realize that they can accelerate how quickly bacteria can break down compost by using this type of equipment. If you have a large-scale operation, you may need to obtain one that is significantly large. The more that you have, and the larger the fermentation tanks, the faster your production of fertilizer pellets will be each and every