September 2019

September 23, 2019

How A Rotary Granulator Is Useful In Large-Scale Fertilizer Production?

A rotary granulator is a uniquely designed machine which can crush materials into specific shapes. If you’re dealing with large-scale production of hot, cold granulation and low and high concentration complex fertilizer, a rotary granulator is the most suitable piece of equipment for the project. What’s more, aside from producing compound fertilizers, a rotary wet granulator can also produce organic fertilizer.

Although it’s one of the fundamental facilities you need for large-scale production of compound fertilizer, you can also equip it with other machines to form a full compound fertilizers production line. Some of these inclusive facilities include screeners, batching machines, blender, etc.

Rotary Granulator and Large-scale Production

A rotary drum granulator beats some of the defects seen in other machines, such as low strength of final granules, low production, etc. When making compound fertilizer with such equipment, it’s much easier for you to add more stem in, unlike other machines. In comparison to a pan compound fertilizer granulator, a drum pelletizer is much suitable for large-scale production since it can achieve high output, up to 30 ton per hour. With such high-output, it can lead to more economic efficiency to your specific fertilizer plant. What’s more, its operation doesn’t require too much labor force.

Large scale compound fertilizer pelletizer

How Does the Rotary Granulator Work?

The rotating pelletizer makes pellets using the centrifugal force that rotates the cylinder. With time, the powders will combine and form pellets. The granulator contains various components. The main motor drives the belt and the pulley.

The materials are forced into the drive shaft via the reducer. Meanwhile, the open gear which is attached to the drive shaft works side by side with the large gear ring. The large gear ring is attached to the body of the machine. Since the cylinder’s interior has a special structure, the materials can effectively form particles, which are finally discharged via the outlet.

A rotary wet granulator makes use of the wet granulation technique. With a specific amount of steam or water, chemical reactions will take place in the cylinder. The cylinder will rotate in such a way that it squeezes all the materials inside. Eventually, the materials will form pellets under a specific and regulated liquid condition. Generally, most of the organic fertilizer granulation machines are wet granulation machines. This drum type granulation machine is also suitable for making organic fertilizer granules.

If you want your granulator to have a better performance, there are a few materials you need to add to ensure that the materials inside maintain the humidity and are in uniformity with the rotary drum. These include vapor, nitrogen solution, phosphoric acid, ammonia gas, calcium slurry, or phosphorous ammonia slurry. With these materials, there should be chemical and heating reactions taking place in the tube. Lastly, the finished fertilizer pellets can range from 3mm to 4mm.

Some Benefits of Using a Rotary Drum Granulator for Large-scale Production

– Due to the high-quality liner, the machine has a long service life.
– It has high granulation rate of up to 70%. What’s more, the small pellets are fewer and even if there could be unqualified pellets, granulating them again is an option.
– Low moisture content and improved drying efficiency
– Has many applications with a huge variety of raw materials
– Allows production of different fertilizers such as nitrogen compound fertilizer, organic-inorganic fertilizer, special fertilizers, etc.

Tags: drum granulator

September 18, 2019

Where To Find A Rapid Composting Machine Manufacturer?

Making organic fertilizer can be a great idea for a lucrative business. However, you need to rely on a solid business plan and on top-notch equipment to turn manure and other organic waste into compost. This article shows you some of the best places to look for a rapid composting machine manufacturer.

To start with, you can use your favorite search engine to find a few suppliers of rapid composting equipment and other such equipment. The good thing about searching online is that you’ll find sellers from all over the world. There’s nothing wrong with buying your machine from other country, as long as you carefully check the work background, the experience and the market reputation of the seller.

The best thing to do is to search directly for manufacturers rather than resellers of rapid compost making machines . When you purchase your equipment directly from a manufacturer, you can benefit from better deals and faster customer service. These are only a few reasons for you to try to avoid the middleman when it comes to such purchases. Anyway, you’ll surely find enough manufacturers online to make a side by side comparison. While you are at it, remember to check out the sponsored results and the local businesses that show up among your regular, organic search results. These listings belong to local suppliers of the type of equipment you need, so they may deserve a place on your shortlist.

If you don’t mind buying your composting machine from China, you can search directly within Alibaba, the biggest global trading directory that connects China businesses with a whole world of potential customers like you. By using business and trading directories to find your machine, you’ll have the opportunity to check out first hand what their other clients have to say about their reliability and about the quality of their equipment. All you need to do is to take a look at the client ratings and reviews and to select only companies that have a big number of positive reviews and high rating scores.

Once you have at least three or four options on your shortlist, contact all these businesses to ask for a price quote. Before doing this, though, you should make up your mind in regard to the main technical specifications and features you’d like your machine to have. This will help your potential suppliers prepare accurate quotes. It will also help you make a valid comparison and pick the compost machine manufacturer that offers you the best deal. It’s worth mentioning here that you shouldn’t go for the cheapest machine, but rather to choose the lest expensive of the best machines out there. If you need to save money, you can do it by choosing the right equipment and by negotiation your price, rather than by compromising on quality or on post-sales services and assistance.

After you get all your quotes, compare them side by side and choose the one that best suits you. You’ll be only one step away from turning manure into money.

Tags: manure making machine, rapid composting equipment

September 17, 2019

The Poultry Composting Machine

Poultry farms tend to have a significant amount of waste being generated on a daily basis. However, with a poultry composting machine you’re going to be able to turn your poultry waste into a profit. And all of this can be done in as little as a week. Our article features the poultry composting machine as well as the various benefits that it provides for investors.

When poultry waste is composted, your end product is free from foul odors, harmful pathogens and it is extremely clean. And you’ll be able to use it is an additive for your plants. During the process, all that is really needed is a suitable yet sufficient amount of dry carbon. These can include sawdust, straw and various other carbon sources.

The leading manufacturer has created an insulating poultry composter which creates the perfect environment for breaking down the organic matter used. And it even ensures that the insulation retains enough heat. Heat is one of the most important factors that is required for the composting process to be a complete success. And it even speeds up the entire process resulting in a more efficient turnover.

In addition, as the drum is turned, the material beings to experience a flow of air. Aeration is also important for the composting process since it ensure that the temperature goes to the optimum temperature in no time. Hence, the various aerobic microbes are in the perfect environment.

When you actually turn your poultry composting machine, it goes on to mix the carbon source and all of the materials are composted during the process. This goes on to ensure that there are also no spots that are left cold. Hence the process goes smoothly. In addition, the overall process and fertilizer machine creates a series of benefits for anyone who invests in it.

Money is a huge factor within any industry and a significant amount of money is saved during this process. This is due to the fact that you’ll be saving on labor cost, as well as fuel since you don’t need any for the process to get started. And the poultry composting machines also come with a guaranteed long service life due to the way that they were constructed.

Composting your poultry waste even improves your overall biosecurity. When you compost your materials, you reduce the number of rodents, wild birds and even scavengers that come looking for something to eat. And you’ll also be able to finally not have to worry about the neighbors dog that comes because of the wide array of scents.

You’ll also save yourself on the vehicular traffic that can occur as a result of service vehicles coming to collect waste products. Disease causing pathogens are also going to be destroyed and you’ll also be able to dispose of things pretty quickly. In addition, the overall quality of the environment is also improved.

Improving the environment is one of the greatest things that you could have done. And all of this is due to the fact that fuel isn’t burned and there’s a chance that you won’t really need to light fires too often to deal with organic waste. Additionally, disposing of these materials require the least energy.

As we conclude, we have just looked at the poultry composting machine. And we have also looked at the main benefits that come from it. However, it’s best to keep in mind that you shouldn’t handle any type of waste without a pair of gloves.

Tags: poultry compost machine

Producing Your Own Compost Will Give You Good Organic Fertilizer

Compost can be of use to gardeners whether they live in an apartment or have large yards where they can indulge in their hobby. Manure compost equipment acts as a natural fertilizer and helps to avoid the use of chemicals, thus making your produce organic and healthy.

To produce compost all you require is a bin or area to make the compost and a little bit of knowledge on how to make compost. Bins are not necessary, but help to keep the compost pile confined and covered and reduce muck and odor. If you are composting in the garden choose a spot that has grass and soil and has some sun. Bins can be of various sizes and you can even use a bucket for the compost.

Compost by fertilizer machine is produced through the use of organic material and mainly requires the use of green and brown material. Greens are wet will give the compost its needed nitrogen, while the browns are dry and will provide it with carbon. Greens can be scraps from vegetables and fruits, tea leaves, coffee grounds, garden waste, weeds that have no seeds, and even freshly mown grass. Browns can come from dry leaves, sawdust, hay, wood chips, dried grass and weeds and paper that has been shredded. Meat, fish, eggs, dairy products, pet waste, plastic, and synthetic material must never go into a compost pile. You can compost eggshells, rice, pasta, bread, hair, wool, and cotton, but these along with the “do not compost” list are better sent to food waste digesters.

Your compost pile in a bin or pit must be started with a generous layer of browns at the bottom. You then need to alternate layers of greens and browns and see if you can use browns in quantities that are two to three times that of the greens. All material that goes into the compost pile must be as small as possible as it then breaks down faster. Larger material and that made of wood can take a long time to form the compost. Store up all the leaves that fall in your yard during autumn and use them for the browns that are required in greater quantities. Shredded by fertilizer crusher newspaper, straw or sawdust can always help you to make up the required quantities. Soil can be added at any time and can help to introduce the organisms that are part of it, and which can help to accelerate the composting process. Always having a layer of soil on top can reduce odors and pests.

Compost can be affected by water and air, but this need not concern you if you are not in a hurry for the compost. Just keep on adding to the pile at regular intervals and in the right proportions. Compost piles have live micro-organisms and in a healthy pile, they will increase and produce heat. These organisms also need water which can be added, if the greens are not adding sufficient moisture. The compost pile is moist enough if it feels damp to the hand and does not drip when squeezed. Stir and turn the pile every few days to give it the needed aeration. Mature compost may take up to six months to form, will be dark brown and smell like earth. Have several bins or pits so that your composting can be a continuous activity.

Tags: how to make fertilizer compost

The Working Principle Of Cow Manure Fertilizer Pellet Machine

Do you know what a cow poop fertilizer pellet machine is? It is the best equipment you can use to turn the dung of your cows into fertilizer to use on your crops or to sell for a profit. If you know what this machine is but you want to understand its working principle, you’ve come to the right place. This article explains in layman’s terms how the cow manure fertilizer pellet machine works.

Tongda organic fertilizer pelletizer machine

This equipment turns cow manure into granular , and then it mixes and granulates it in order to shape it into pellets. Most models of such equipment use discs to granulate the manure to turn it into fertilizer pellets. Such disc granulators can process smaller volumes of cow manure, being therefore a great investment for small cattle farms or countryside households. When you search for the right equipment for your farm, you should make sure you already know what volume of raw matter you can expect to process on a daily basis. This will help you pick the right machine for you.

When it comes to the working principle of these machines, you need to know that you can have a cow dung pellet mill that uses something between dry and wet granulation. This process is better known as semi-dry pellet making. Everything starts with the flattening of the material just above the opening die. Then, the rolling rollers press the material and force it through the opening. This is very similar to the extrusion process widely used across many industries. The extruded strip is then cut by a scraper. It can also break by itself, under its own weight . The result is a load of cylindrical particles with variable diameter. This process secures a granulation rate of minimum 95 percent, which is as good as you can get. When you use a pellet mill, the moisture content of the material can be higher than in case of using other methods.

The machine uses a screw to regulate the pressure and an adjustable mold gap. This makes it extremely versatile and the perfect solution to process all types of manure. Of course, the cow manure has to undergo a composting process in order to serve as raw matter for making fertilizer pellets. This means that you may need auxiliary equipment and devices to be able to turn the dung of your cows into organic fertilizer for your plants. Should you need to know more about setting up such a processing plant, you can always ask some equipment manufacturers to guidance and advice. They will help you understand the process in its smallest details, in order to make the right purchasing decision for your farm or small business.

Once you are clear about the working principle of such machines, you’ll be able to design a highly efficient production facility that can help you earn a nice living while also helping your neighbors fertilize their crops with safe, effective, natural, organic matter that doesn’t contribute to the pollution of our environment.

Tags: cow manure fertilizer pellet machine, cow manure processing

Using Windrow Composting Equipment As Your Main Machine For Composting

Organic waste is created at all times in our everyday life. There is a wide variety of organic waste such as poultry and livestock manure, human manure, municipal waste, food waste from the kitchen, straw from farmland, and so on. Organic waste covers extensive pieces of land leading to pollution. Since it consists of many unexploited nutritional components, however, it can be applied as raw materials for your organic fertilizer. In turn, this will benefit the agricultural products. For this reason, windrow composting equipment would be useful in converting organic waste into useful organic fertilizer.

Windrow composting method is one among several methods that you can produce organic fertilizer from breaking down organic waste. For this composting method, you will require to pile organic waste such that they form long rows. One other necessary thing to keep in mind is to keep turning the organic waste frequently; this will reduce the composting period and enhance the quality of compost.

Why Do You Need a Windrow Composting Equipment to Turn Compost Pile?

As the fermentation process progresses, the temperature will rise and fall at irregular intervals. Therefore, you will require to turn that compost pile to adjust the temperature and increase oxygen content. What’s more, the fermentation level of manure might be different in various sections of the compost pile, and there might also be lumped materials present. You, therefore, require to turn the materials thoroughly.

Additionally, this piece of equipment can also blend these materials to reduce the temperature and reduce oxygen content. With those reasons, if you have many compost piles to work on or you want better fermentation of organic waste, this machine can be an ideal choice to turn them.

What Types of Windrow Composting Equipment are There?

There are two popular types of windrow composting machine : crawler type windrow compost turner and moving type windrow compost turner.

– Crawler type

The main components include engine, cab, rubber track chassis, rotor, and hydraulic push plates. During the process, the entire machine stretches across the particular windrow compost pile. The blades attached to the rotor will then thoroughly blend and crush the available organic waste; this will allow the materials to receive oxygen fully. Those sharp blades have efficient working capability and, therefore, have long service life.

– Moving type

This windrow compost turner is also known as self-propelled or self-moving compost turning machine. Unlike the former, a moving type turner consists of four wheels. In the process, the entire equipment spans the particular windrow compost. The knife shaft located under the frame of the equipment usually turns, loosens, and pushes the available organic waste. The compost pile will produce new windrow compost in the back of the turning machine.

Even though both of these two kinds of compost turning machines https://organicfertilizerproductionline.com/windrow-composting-equipment/ are classified as windrow turner machines, they actually have varying features. Before making a purchase, it is prudent to double-check on the features first so that you can choose what would be most suitable for your specific requirements.

Tags: composting method, windrow composting equipment

September 7, 2019

How to make compost from cow dung?

Cow dung or cattle manure is used in many rural areas as fertilizer for agricultural produce. It is a fertilizer that is not very rich in nitrogen, and the high ammonia levels in it can burn plants when the manure is fresh when it is applied. If the same manure is composted, it can be the sort of fertilizer that is beneficial to plants.

Most cattle manure is made up of grain and digested grass. It is rich in nutrients and has a high content of organic materials. Looking at its percentage of vital elements, it has 3 percent of nitrogen, 2 percent of phosphorus, and just a percent of potassium. Besides this, it contains several potentially dangerous pathogens as well as high levels of ammonia. That is the main reason why you should compost the fresh cattle manure before it can be used as fertilizer.

When you compost cow manure you can eliminate the ammonia from it and also help to remove ammonia gas that can be harmful and weeds and seeds that are part of this manure, as well as any dangerous pathogens like E.coli. The high content of organic matter that cow manure has, is added to the soil and can help in greatly improving its capacity to hold and retain moisture. This, in turn, helps to reduce the quantity of water that plants fertilized with this composted cow manure will need. It also helps in improving the aeration in the soil, and break up soil that has been compacted. Composted cow manure will have beneficial bacteria, that convert easily into nutrients that are easily accessed and release gradually, so that plant roots that are tender do not get burnt. Thus, for your high quality organic cow dung ferilizer manufacturing, composting cow dung is essential.

To compost cow dung a location where you can build a pile that is at least 3 to 4 feet high, must be chosen. A three-inch layer of dry organic material must first be spread in the chosen area. This must be covered with a 2-inch layer of cow manure. This layering must be continued until the pile is about four feet in height. The pile must be watered and kept damp as you build it up and when the desired height is reached it should be covered with a layer of soil.

The pile created must be turned over once every three days and its moistness maintained, without making the mass soggy. When you are turning over the pile, check its temperature at its center. It will be between 120 to 160 degrees Fahrenheit. The compost heap will gradually turn brown and will have an earthy smell. At this stage, there will be no heat produced at its center, and this means the compost is ready to be used. With a cow dung compost fertilizer making machine, you can turn them easily.

If the compost pile does not heat up, it means it has less of manure and this needs to be added. Too much manure will make your pile give up an unpleasant and strong odor. Add more of organic material. For more information about the cow dung compost making, click here (https://manurefertilizermachine.com/composting-cattle-manure/).

It can always help to create compost in a bin as it will help to contain the compost. Make sure that your compost pile is no more heating up before you use it on your plants.

Tags: compost machine, organic fertilizer machine