Wheel Type Compost Turner

November 1, 2023

Equipment Operation Flow of Organic Waste to Make The Best Compost

The equipment operation flow of an organic waste to fertilizer production line is a meticulous process that transforms waste materials into nutrient-rich compost. From receiving and sorting the raw materials to post-processing and packaging the final product, each step about how to do is crucial in achieving high-quality compost.

1. Gathering & Treatment of Raw Materials

Organic waste such as agricultural residues, food scraps, and animal manure is collected and received at the production facility.
The waste is sorted to remove any non-compostable or hazardous materials, ensuring a clean feedstock for the composting process.And the excessive water content in materials must be reduced for the later compost process.
Equipment involved: Solid-liquid separation dewatering machine, belt conveyor and manual labor for quality control.

Solid Liquid Separator for Organic Fertilizer Production Plant in Manure Dewatering Process

2. Crushing and Shredding

The disposed organic waste goes through a crushing and shredding process to reduce material feeding size and enhance the composting efficiency.
Larger waste materials, such as straw, branches or stalks, are crushed to smaller pieces.
Equipment involved: Compost shredders, or hammer mills.

3. Composting or Fermentation

The crushed organic waste is transferred to a composting or fermentation area. The materials are piled or placed in a composting windrow, groove, or fermenter.
Oxygen, moisture, and temperature levels are carefully monitored to create an optimal environment for microbial activity and decomposition.
Equipment involved: Compost turners (groove-type, chain plate, wheel-type, or crawler-type) or fermenters (horizontal or vertical).

4. Turning and Mixing

Regular turning and mixing of the compost piles or windrows promote aeration, moisture distribution, and microbial activity.
This ensures uniformity and accelerates the decomposition process.
Equipment involved: Compost turners or manual labor with pitchforks or shovels.

5. Fermentation Monitoring and Control

The fermentation process involves closely monitoring and controlling various parameters such as temperature, moisture content, pH levels, and oxygen availability.
Regular checks are conducted to ensure the optimal conditions for microbial activity and decomposition.
Equipment involved: Thermometers, moisture meters, pH meters, and probes for oxygen monitoring.

6. Post-Fermentation Processing

Once the composting or fermentation process is complete, the compost undergoes post-processing to refine its texture and quality.
Steps may include screening, crushing, mixing with additives like minerals or beneficial microorganisms, and adjusting moisture levels if necessary.
Equipment involved: Fertilizer screening machine, crushers, compost mixers, and moisture control systems.

7. Packaging and Storage

The final compost product is packaged and stored for distribution or further processing. Packaging depends on the intended use, which can range from bags to bulk containers.
Proper storage conditions are maintained to preserve the compost’s quality and prevent moisture absorption or nutrient loss.
Equipment involved: Automatic bagging machines, palletizers, storage workshop.

Specific equipment and operational details may vary depending on the scale and complexity of the production line. We recommend to consult with our professional equipment manufacturer for tailored solutions and guidance. Click this link: https://www.fertilizerproductequipment.com/8-steps-on-how-to-make-the-best-compost/ for more details!

Tags: chain plate compost turning machine, compost fertilizer making process, compost production line, compost shredder for sale, deep trough type compost turner

April 28, 2023

chicken manure composting machine

Chicken manure is an abundant and valuable source of nutrients for soil and plants. However, if not managed properly, it can also pose a significant environmental threat. One of the most effective ways to turn chicken manure into a valuable resource is through composting. A chicken manure composting machine is an essential tool for farmers and gardeners looking to transform chicken manure into a nutrient-rich soil amendment.

The Installation Site of Our Groove Type Compost Turner

A chicken manure composting machine is a piece of equipment that accelerates the decomposition of chicken manure by providing the ideal conditions for microbial activity. The machine can handle large volumes of manure, which is important for commercial poultry operations, where chicken manure is generated in large quantities. There are several types of chicken manure composting machines available on the market, including windrow composting systems, in-vessel composting systems, and static pile systems.

Windrow composting systems are the most common type of chicken manure composting machine. They consist of long, narrow piles of chicken manure that are turned periodically to provide oxygen to the microorganisms responsible for decomposition. The piles are typically 3 to 5 feet high and 10 to 12 feet wide. The machine used for turning the piles can be a tractor with a bucket loader or a specialized windrow turner. Windrow composting systems are relatively simple and inexpensive, but they require a large amount of land and labor to operate.

In-vessel composting systems are a more advanced type of chicken manure composting machine. They consist of enclosed containers or vessels that provide optimal conditions for microbial activity, such as temperature, moisture, and oxygen. The vessels are equipped with sensors and controls that monitor and regulate the composting process. In-vessel composting systems are more efficient than windrow composting systems, as they require less land and labor, and they produce a higher quality compost. However, they are also more expensive and require a higher level of technical expertise to operate.

Static pile systems are another type of chicken manure composting machine. They consist of a large pile of chicken manure that is left to decompose on its own, without turning or aeration. Static pile systems are the simplest and least expensive type of composting system, but they are also the slowest and produce the lowest quality compost.

Regardless of the type of chicken manure composting machine used, there are several key factors that are critical for a successful composting process. First, the carbon-to-nitrogen ratio (C:N ratio) of the chicken manure must be balanced. A C:N ratio of around 25:1 is optimal for composting, as it provides the necessary nutrients for microbial activity without causing the compost to become too acidic or alkaline. Second, the moisture content of the chicken manure must be carefully controlled, as excessive moisture can lead to anaerobic conditions that produce odors and harmful gases. Third, the temperature of the composting pile must be monitored and regulated, as the optimal temperature range for microbial activity is between 131°F and 150°F.

Thermometer Monitoring Temperature in the Trench

In addition to these key factors, there are several other best practices that should be followed when composting chicken manure. These include using a cover material, such as straw or sawdust, to help control moisture and odor; avoiding composting materials that may contain harmful pathogens or contaminants, such as animal carcasses or pesticides; and properly curing the finished compost before use to ensure that it is fully stabilized and safe for plants.

In conclusion, a chicken manure composting machine is an essential tool for farmers and gardeners looking to turn chicken manure into a valuable resource. By providing the ideal conditions for microbial activity, these machines can accelerate the decomposition of chicken manure and produce a nutrient-rich soil amendment that can be used to improve soil

You can check our website for more about the working principle of our chicken manure composting machine !

Chicken Manure Composting Machine

Tags: Benefits of Composting Chicken Manure, Chicken Manure Composting, chicken manure composting machine, chicken manure processing

April 17, 2023

Compost Chicken Manure to Use Wheel Type Compost Turner

Composting chicken manure is an excellent way to create nutrient-rich organic fertilizer for your farm. When done correctly, composting chicken manure can help reduce waste, improve soil health, and promote sustainable agriculture practices. In this passage, we will explore the benefits of composting chicken manure and how to use a wheel type compost turner to make the process more efficient.

The Benefits of Composting Chicken Manure

Chicken manure is a potent source of nitrogen, phosphorus, and potassium, three essential nutrients for plant growth. However, raw chicken manure can be harmful to plants and people if not composted correctly. Fresh chicken manure is high in ammonia and pathogens that can burn plants and cause illness in humans. By composting chicken manure, you can reduce the risk of pathogens and ammonia, and create a more stable and safe fertilizer.

Composting chicken manure also has environmental benefits. By diverting chicken manure from landfills or water sources, you can reduce the risk of pollution and protect the environment. Composting also helps reduce greenhouse gas emissions by preventing methane, a potent greenhouse gas, from forming in landfills.

Using a Wheel Type Compost Turner

A wheel type compost turner is a machine designed to mix and aerate compost piles. It consists of a rotating drum or trough that lifts and turns the compost pile as it moves along the ground. The turning action helps break up clumps, aerate the pile, and distribute moisture and heat evenly. Using a wheel type compost turner can make the composting process faster and more efficient, especially when dealing with large quantities of chicken manure.

Composting Chicken Manure with a Wheel Type Compost Turner

To compost chicken manure with a wheel type compost turner, follow these steps:

Step 1: Collect the chicken manure. Collect the chicken manure daily and mix it with other organic material like straw or wood chips to balance the carbon to nitrogen ratio.

Step 2: Load the compost turner. Load the mixed organic material into the wheel type compost turner. Make sure to follow the manufacturer’s instructions on how much material to add at a time.

Step 3: Turn the compost. Start the compost turner and turn the pile with wheel type camposting machine regularly to aerate it and promote decomposition. Depending on the size of your pile, you may need to turn it daily or every other day.

Step 4: Monitor the temperature. As the compost pile decomposes, it will generate heat. Use a compost thermometer to monitor the temperature and make sure it stays between 120-160 degrees Fahrenheit. This will kill any harmful pathogens and weed seeds.

Step 5: Let it cure. Once the compost is finished, let it cure for a few weeks before using it. This will allow any remaining ammonia gas to dissipate and the compost to stabilize.

The above is the whole process of using the wheel type turning machine. If you want to see more, you can visit https://www.fertilizerproductionproject.com/wheel-type-compost-turner/.

Using the Finished Compost

The finished compost can be used in your farm to improve soil fertility and structure. It’s a great way to recycle nutrients and reduce waste. After that you can make powder fertilizer or granular fertilizer in your production line.Know more to click here,please.

Composting chicken manure with a wheel type compost turner is an excellent way to create nutrient-rich organic fertilizer for your farm. By following the steps outlined above, you can compost chicken manure efficiently and safely, reduce waste, and promote sustainable agriculture practices. The finished compost is an excellent source of nutrients for your plants and soil and can help improve soil health and fertility. If you are interested in configuring a corresponding fertilizer making plant in SX, please cantact us.

Tags: Benefits of Composting Chicken Manure, Chicken Manure Composting, Organic Fertilizer Production, Use Wheel Type Compost Turner