deep trough type compost turner

The equipment operation flow of an organic waste to fertilizer production line is a meticulous process that transforms waste materials into nutrient-rich compost. From receiving and sorting the raw materials to post-processing and packaging the final product, each step about how to do is crucial in achieving high-quality compost.

1. Gathering & Treatment of Raw Materials

Organic waste such as agricultural residues, food scraps, and animal manure is collected and received at the production facility.
The waste is sorted to remove any non-compostable or hazardous materials, ensuring a clean feedstock for the composting process.And the excessive water content in materials must be reduced for the later compost process.
Equipment involved: Solid-liquid separation dewatering machine, belt conveyor and manual labor for quality control.

Solid Liquid Separator for Organic Fertilizer Production Plant in Manure Dewatering Process

2. Crushing and Shredding

The disposed organic waste goes through a crushing and shredding process to reduce material feeding size and enhance the composting efficiency.
Larger waste materials, such as straw, branches or stalks, are crushed to smaller pieces.
Equipment involved: Compost shredders, or hammer mills.

3. Composting or Fermentation

The crushed organic waste is transferred to a composting or fermentation area. The materials are piled or placed in a composting windrow, groove, or fermenter.
Oxygen, moisture, and temperature levels are carefully monitored to create an optimal environment for microbial activity and decomposition.
Equipment involved: Compost turners (groove-type, chain plate, wheel-type, or crawler-type) or fermenters (horizontal or vertical).

4. Turning and Mixing

Regular turning and mixing of the compost piles or windrows promote aeration, moisture distribution, and microbial activity.
This ensures uniformity and accelerates the decomposition process.
Equipment involved: Compost turners or manual labor with pitchforks or shovels.

5. Fermentation Monitoring and Control

The fermentation process involves closely monitoring and controlling various parameters such as temperature, moisture content, pH levels, and oxygen availability.
Regular checks are conducted to ensure the optimal conditions for microbial activity and decomposition.
Equipment involved: Thermometers, moisture meters, pH meters, and probes for oxygen monitoring.

6. Post-Fermentation Processing

Once the composting or fermentation process is complete, the compost undergoes post-processing to refine its texture and quality.
Steps may include screening, crushing, mixing with additives like minerals or beneficial microorganisms, and adjusting moisture levels if necessary.
Equipment involved: Fertilizer screening machine, crushers, compost mixers, and moisture control systems.

7. Packaging and Storage

The final compost product is packaged and stored for distribution or further processing. Packaging depends on the intended use, which can range from bags to bulk containers.
Proper storage conditions are maintained to preserve the compost’s quality and prevent moisture absorption or nutrient loss.
Equipment involved: Automatic bagging machines, palletizers, storage workshop.

Specific equipment and operational details may vary depending on the scale and complexity of the production line. We recommend to consult with our professional equipment manufacturer for tailored solutions and guidance. Click this link: https://www.fertilizerproductequipment.com/8-steps-on-how-to-make-the-best-compost/ for more details!

If you are going to use a compost turner, you may want to consider utilizing a chain plate compost turner above all others. Part of the reason has to do with its level of efficiency, whereas other people simply referred because it is much easier to use. When you compare this with other compost turning mechanisms, you will see why so many people favor this particular device. Here is an overview of the advantages associated with using a chain plate compost turner that might be exactly what you need for your business.

Chain plate fertilizer composting machine

How Do They Work?

These are excellent working systems that are designed for composting material that needs to be done at an accelerated pace. You can control the frequency of the device, as well as the conversion speed, using the regulators that are on each unit. The characteristics of these systems is that you can use many different materials, simply because it is very adaptable. It will provide you with smooth operations, and a very high turnover when it comes to efficiency because of its deep groove operation characteristics. Although these are very good machines, there are many others on the market that you may also want to consider. However, these are simply better than the other compost turners that are available in here are the reasons for its popularity.

Chain plate compost turning machine details

Why Are They Better Than Other Machines

These are much better than other machines because of the variable frequency speed control system that is on each of the units. This is what allows it to limit or shorten the amount of time it will take to go through the fermentation process. By having control of this, you can change the workload very easily, and there will be less material resistance. This gives you much more flexibility when compared to other compost turners that are on the market today.

Whole structure of chain plate compost turner

How To Find Companies That Market Them

Some of the companies that produce these are exceptional because of the sheer volume of compost turners that they produce. If you have not used one before, you may not realize how many there are on the market, yet there are only a few with a large groove capacity that can accelerate the process of producing the compost. By contacting each business independently, you can get all of the systems that you will need. It only takes a few minutes to find several of the top businesses that are offering these unique compost turning mechanisms.

If you do want to speed up the process of producing compost, you cannot go wrong with a chain plate compost turner. These are ideal for both small and medium-sized businesses. If you do have a larger business, you may want to consider getting several of them as they can produce a phenomenal amount of compost. All it takes is a few phone calls to quickly find the best prices on these machines which are in high demand. This will enable you to produce more compost than ever before once it is set up at your place of business.

Tag: deep trough type compost turner

Equipment Operation Flow of Organic Waste to Make The Best Compost