Everything You Need To Know About Setting Up A Compound Fertilizer Production Line

If you are planning to set up a compound fertilizer production line and you are searching for the price of setting up a production line with a capacity of up to 5000 tons annually, you have come to the right place. In this article, we will discuss how much money you can expect to spend in order to setup a high-quality production line for making compound fertilizer and the types of machines needed for setting up that kind of production line.

NPK Compound Fertilizer Production Line with Rotary Drum Granulator
NPK Compound Fertilizer Production Line with Rotary Drum Granulator

Firstly, it does not come cheap. You can expect to spend hundreds of thousands of dollars to set up a fertilizer production line of the above-mentioned capacity. However, machines are only a part of the overall project cost. In addition to the machines, you will also need to pay for land, power, water, labor and a few other things. In short, the whole project will cost you quite a bit of money and therefore, it is important for you to focus on preparing a business plan that covers all aspects of the business.

40-60 ton BB Fertilizer Producing Line
40-60 ton BB Fertilizer Producing Line

Your business plan should begin by identifying the raw materials needed for the plant along with how you are going to sell the final product and various other things. For instance, you will need to figure out the average cost of raw materials needed for the production facility and the average price your product can fetch in the market. You will also need to figure out how much demand there is in the market for different kinds of products you will produce in your production facility.

The business plan will also need to cover the cost aspect. Figure out the acreage of land you will need for setting up this production facility and the cost of acquiring that land. Some of the other aspects include the cost of labor as well as different kinds of machines needed for setting up that compound fertilizer production line. Thankfully, there are several companies that sell complete production lines in various capacities. You can get in touch with these companies to get an estimate of the kind of production line you want. It is important to mention here that the cost of different kinds of production lines vary as you will need some additional machines for producing compound fertilizer as compared to setting up an organic fertilizer production line.

Compound Fertilizer Production Line with Disc Granulator
Compound Fertilizer Production Line with Disc Granulator

If you search online, you will find that setting up a 5000 ton per year production line for compound fertilizer should cost you upwards of $200,000 but this is only the cost of production line machinery needed for the project.The cost of land, labor, permissions, utilities, raw materials, marketing cost and consultation cost among others are over and above this.

To conclude, setting up an organic fertilizer production line costs a significant sum of money. You shouldn’t jump in this business without a proper business plan. Keep in mind that the success of your business to a large extent depends on the quality of machines bought for the production line as the operating cost is largely dependent on the efficiency of the machinery used in the production line. So, focus on finding good quality manufacturers to buy high quality machines for your fertilizer production facility to prepare a solid foundation for your business. Here, recommend a professional machinery manufacturer for your reference, SX.

Windrow Compost Turners

Composting has proven to be an effective method of recycling organic wastages into a gem fertilizer. Agriculture defines the technique as piling of wastes that are biodegradable in windrows. The windrows appear as long rows. While the procedure goes on, you have to keep turning the mixture to speed up the reaction rate. It can be executed either manually or with the help of a windrow composting machine.

With such an application, the method is ideal for sites with a massive amount of organic wastes. In the case of small scale projects, it is a waste of resources. The capacity of production is dependable on the length and height of the rows. You can either shorten or elongate them to suit the kind of needs that you could be having. However, it is vital to ensure the rows are not too low since it could take up too much space. If it is too high, you could face challenges when trying to turn the compost uniformly; hence, the ideal height is around 4 to 7 feet, with the width being 14 to 16 ft.

Although turning the windrow yourself is quite economical, it is also time-consuming, and the results can be contrary. Therefore, experts always advise that you use the windrow compost turners for the achievement of better results. Technology has provided a couple of machines to aid in this task. The basic designs can straddle a windrow of 1.25 meters high and a width of 3.5 meters. Below are some of the commonly used models that offer exceptional output.

Hydraulic Windrow Compost Turner.

The hydraulic device has proven to be efficient since it lets the operator have an easy time turning the windrows efficiently. The turning parts get driven by a hydraulic system, thus the name. It works by turning the compost uniformly to achieve the desired state of the end product. Investing in it is economical since it is versatile to work with different types of organic fertilizers. Some of these include wrapping materials, dense materials, and, lastly, loose materials. At the end of the performance, you can achieve low energy consumption operations effected within a short period. Also, its structure allows for maintenance, and in case if malfunctions, you can get spare parts. Its method of operations is environmentally friendly. The machine comes in different variations, but the principle of operations is similar.

Self-Propelled Compost Turner.

A self-propelled compost turner is a device that employs the use of aerobic fermentation to ensure the achievement of quality organic composting. The fermentation makes use of oxygen, which is the accelerator of microbial activities. It comes in three models, moving, forklift and crawler. The choice that you prefer has to align with the capacity of production and your financial capability. You can also get it in varying sizes. The wide range of options ensures there is a model for every unique need available in the market.

If you want to achieve better results, you must turn the windrows regularly. An in-depth understanding of your needs will guide you in selecting an efficient machine.

Fertilizer Equipment Manufactor: https://fertilizerplantequiment.com/