A fertilizer production line is a process of turning organic waste such as cattle or poultry manure into fertilizer. In general, the complete fertilizer making process includes a compost turner, a crusher, mixer, granulator, screening machine, a drying-and-cooling machine, and bagging equipment. To produce superior fertilizer pellets, it is also possible to implement a fertilizer coating-machine.
The fertilizer production line is the ideal choice to process vermicompost, cow dung, and chicken manure into fertilizer. This method not only provides a solution to get rid of excess waste but also offers a way to make money off the end product.
The Manufacturing Process For Granular Fertilizer
The production line for granular fertilizers is more complex when compared to manufacturing powder fertilizers. The complete manufacturing process for producing granular fertilizers involves three phases.
The first step involves the pre-treating process, which requires a turning machine, and a crusher and mixer. The second phase of the process includes the granulator and the drying-and-cooling machine. The last stage includes a screening machine and bagging equipment.
How To Make Fertilizer Pellets With A Fertilizer Production Line
1. Fermentation Process
Fermentation is the initial process used in the production line. Fermentation is necessary for organic waste to eliminate diseases and pests. In addition, fully fermented organic matter makes it easier for crops and plants to absorb the nutrients present in the organic manure. This part of the process involves the compost turner which takes around 2 weeks to complete.
2. Crushing Process
The crushing equipment used for fertilizer plays an important role when it comes to the overall production process. This machine is able to crush manure before the fermentation process. The crushing machine is also used to break up the materials that are already fermented preparing the raw materials for the granulator.
3. Mixing Process
The function of this part of the production line is to mix the raw materials in preparation for the pelletizing process. The mixers are available in either a horizontal mixer or a disc mixer.
4. Granulating Process
This is the second primary process in the fertilizer granules production line. During these procedures, a conveyor is used to transport the raw materials which are now in a powdered form into a pelletizing machine for granulating.
5. Pellet Screening Process
To ensure that your customers only receive the highest-quality fertilizer, it is a wise choice to invest in a fertilizer-screener for your production plant. This machinery will assist with screening out unqualified products.
6. Pellet Packing Process
The last stage in the production line to produce fertilizer pellets includes packing the pellets into bags. The bagging equipment currently available through a number of manufacturers allows you to bag your fertilizer into different sized bags. These include 5kg, 15kg, 25kg and more.
Organic fertilizers are rich in peptides, organic acid, potassium, phosphorus, and nitrogen. For this reason, organic animal waste such as manure is one of the best ways to provide nutrition to plants and crops. It is also the solution to get rid of animal waste that is known for attracting diseases and pests.