How Can you Use Drum Granulator to Make Fertilizer from Horse Manure?

Horse manure is a rich source of organic matter that can be transformed into high-quality fertilizer through various processes. One effective method to convert horse manure into fertilizer is by utilizing a drum granulator. This innovative piece of equipment plays a crucial role in the fertilizer production process, allowing for the efficient and uniform granulation of organic materials. In this passage, we will explore the steps involved in using a drum granulator to convert horse manure into valuable fertilizer, highlighting its benefits and providing a comprehensive guide.

  1. Preparing the Horse Manure: Before utilizing a drum granulator, it is essential to properly prepare the horse manure for the granulation process. Start by collecting fresh horse manure and allowing it to decompose for several weeks. This decomposition stage helps eliminate potential pathogens and reduces the moisture content, making it easier to handle during granulation.
  2. Grinding and Mixing: Once the horse manure has decomposed, it needs to be ground into smaller particles to facilitate granulation. This can be achieved using a manure grinder or a hammer mill, which breaks down the manure into a more manageable size. Additionally, it is recommended to mix the ground manure with other organic materials such as crop residues or agricultural waste to enhance the nutrient content and improve the overall quality of the fertilizer.
  3. Feeding the Drum Granulator: The drum granulator consists of a rotating drum lined with a rubber lining or a special lining material that prevents the sticking of materials to the drum surface. To begin the granulation process, the prepared horse manure and organic mixture are fed into the drum granulator through a conveyor belt. The rotating motion of the drum helps distribute the materials evenly and allows for the formation of fertilizer granules.
  4. Adding Binder Materials: In some cases, it may be necessary to add binder materials to the drum granulator to enhance the agglomeration and stability of the granules. Binders such as lignosulfonate or bentonite can be mixed with the manure and organic mixture before feeding it into the drum granulator. The binder materials help hold the granules together and prevent them from disintegrating during storage and transportation.
  5. Granulation Process: Once the horse manure and organic mixture, along with the binder materials if necessary, are inside the drum granulator, the granulation process begins. The drum rotates, and the internal fins lift and tumble the materials, causing them to adhere to one another and form spherical granules. The granules grow in size as they move along the drum, and their shape and density can be adjusted by controlling the inclination angle of the drum, the rotational speed, and the addition of water or steam.

  1. Drying the Granules: After the granulation process is complete, the fertilizer granules need to be dried to remove excess moisture. This can be achieved using a rotary dryer or a fluidized bed dryer, which applies heat to the granules and evaporates the water content. Proper drying ensures that the granules have the desired moisture level for long-term storage without the risk of caking or decomposition.
  2. Cooling and Screening: Once the granules are dried, they are typically passed through a cooling system to reduce their temperature. This prevents any potential damage or moisture absorption during storage. Subsequently, the granules go through a screening process to separate any oversized or undersized particles, ensuring a uniform and consistent product size.

Conclusion: Using a drum granulator to convert horse manure into fertilizer offers several advantages. It allows for the efficient utilization of organic waste, turning it into a valuable resource for agricultural purposes. The granules produced through this process are uniform in size, which facilitates easy application and ensures even distribution of nutrients. By following the steps outlined above, you can harness the potential of horse manure and contribute to sustainable farming practices while promoting environmental stewardship.

How A Rotary Granulator Is Useful In Large-Scale Fertilizer Production?

A rotary granulator is a uniquely designed machine which can crush materials into specific shapes. If you’re dealing with large-scale production of hot, cold granulation and low and high concentration complex fertilizer, a rotary granulator is the most suitable piece of equipment for the project. What’s more, aside from producing compound fertilizers, a rotary wet granulator can also produce organic fertilizer.

Although it’s one of the fundamental facilities you need for large-scale production of compound fertilizer, you can also equip it with other machines to form a full compound fertilizers production line. Some of these inclusive facilities include screeners, batching machines, blender, etc.

Rotary Granulator and Large-scale Production

A rotary drum granulator beats some of the defects seen in other machines, such as low strength of final granules, low production, etc. When making compound fertilizer with such equipment, it’s much easier for you to add more stem in, unlike other machines. In comparison to a pan compound fertilizer granulator, a drum pelletizer is much suitable for large-scale production since it can achieve high output, up to 30 ton per hour. With such high-output, it can lead to more economic efficiency to your specific fertilizer plant. What’s more, its operation doesn’t require too much labor force.

Large scale compound fertilizer pelletizer
Large scale compound fertilizer pelletizer

How Does the Rotary Granulator Work?

The rotating pelletizer makes pellets using the centrifugal force that rotates the cylinder. With time, the powders will combine and form pellets. The granulator contains various components. The main motor drives the belt and the pulley.

The materials are forced into the drive shaft via the reducer. Meanwhile, the open gear which is attached to the drive shaft works side by side with the large gear ring. The large gear ring is attached to the body of the machine. Since the cylinder’s interior has a special structure, the materials can effectively form particles, which are finally discharged via the outlet.

A rotary wet granulator makes use of the wet granulation technique. With a specific amount of steam or water, chemical reactions will take place in the cylinder. The cylinder will rotate in such a way that it squeezes all the materials inside. Eventually, the materials will form pellets under a specific and regulated liquid condition. Generally, most of the organic fertilizer granulation machines are wet granulation machines. This drum type granulation machine is also suitable for making organic fertilizer granules.

If you want your granulator to have a better performance, there are a few materials you need to add to ensure that the materials inside maintain the humidity and are in uniformity with the rotary drum. These include vapor, nitrogen solution, phosphoric acid, ammonia gas, calcium slurry, or phosphorous ammonia slurry. With these materials, there should be chemical and heating reactions taking place in the tube. Lastly, the finished fertilizer pellets can range from 3mm to 4mm.

Some Benefits of Using a Rotary Drum Granulator for Large-scale Production

– Due to the high-quality liner, the machine has a long service life.
– It has high granulation rate of up to 70%. What’s more, the small pellets are fewer and even if there could be unqualified pellets, granulating them again is an option.
– Low moisture content and improved drying efficiency
– Has many applications with a huge variety of raw materials
– Allows production of different fertilizers such as nitrogen compound fertilizer, organic-inorganic fertilizer, special fertilizers, etc.