Everything You Need To Know About Setting Up A Compound Fertilizer Production Line

If you are planning to set up a compound fertilizer production line and you are searching for the price of setting up a production line with a capacity of up to 5000 tons annually, you have come to the right place. In this article, we will discuss how much money you can expect to spend in order to setup a high-quality production line for making compound fertilizer and the types of machines needed for setting up that kind of production line.

NPK Compound Fertilizer Production Line with Rotary Drum Granulator
NPK Compound Fertilizer Production Line with Rotary Drum Granulator

Firstly, it does not come cheap. You can expect to spend hundreds of thousands of dollars to set up a fertilizer production line of the above-mentioned capacity. However, machines are only a part of the overall project cost. In addition to the machines, you will also need to pay for land, power, water, labor and a few other things. In short, the whole project will cost you quite a bit of money and therefore, it is important for you to focus on preparing a business plan that covers all aspects of the business.

40-60 ton BB Fertilizer Producing Line
40-60 ton BB Fertilizer Producing Line

Your business plan should begin by identifying the raw materials needed for the plant along with how you are going to sell the final product and various other things. For instance, you will need to figure out the average cost of raw materials needed for the production facility and the average price your product can fetch in the market. You will also need to figure out how much demand there is in the market for different kinds of products you will produce in your production facility.

The business plan will also need to cover the cost aspect. Figure out the acreage of land you will need for setting up this production facility and the cost of acquiring that land. Some of the other aspects include the cost of labor as well as different kinds of machines needed for setting up that compound fertilizer production line. Thankfully, there are several companies that sell complete production lines in various capacities. You can get in touch with these companies to get an estimate of the kind of production line you want. It is important to mention here that the cost of different kinds of production lines vary as you will need some additional machines for producing compound fertilizer as compared to setting up an organic fertilizer production line.

Compound Fertilizer Production Line with Disc Granulator
Compound Fertilizer Production Line with Disc Granulator

If you search online, you will find that setting up a 5000 ton per year production line for compound fertilizer should cost you upwards of $200,000 but this is only the cost of production line machinery needed for the project.The cost of land, labor, permissions, utilities, raw materials, marketing cost and consultation cost among others are over and above this.

To conclude, setting up an organic fertilizer production line costs a significant sum of money. You shouldn’t jump in this business without a proper business plan. Keep in mind that the success of your business to a large extent depends on the quality of machines bought for the production line as the operating cost is largely dependent on the efficiency of the machinery used in the production line. So, focus on finding good quality manufacturers to buy high quality machines for your fertilizer production facility to prepare a solid foundation for your business. Here, recommend a professional machinery manufacturer for your reference, SX.

Discover Some Of The Most Important Equipment In The Production OF NPK Fertilizer

Farmers have found that chemical fertilizer is harmful to their land. This has caused NPK fertilizer to become very popular. This fact makes having a production line for making NPK fertilizer required. To do this requires certain equipment. Here we’ll take a look at some of the most important equipment in the production of NPK fertilizer.

The Horizontal Mixer

This equipment has two rotors. This produces a compound motion that the machine carries out. When material is put into the machine it is rotated counter-clockwise and it does this along the inner wall. The machine causes the material put in it to turn around and creates a weightless zone. This means that while the material is being worked by the machine that regardless of its size, shape, or density it will be floating and weightless. This allows the material to form a continuous loop that’s omnidirectional.

The machine produces a result that allows it to soft mix everything in a uniform manner. This is one of the main steps to producing the fertilizer. Pellets are used in the machine and afterward, they will be stored in a hopper. After they are removed from the hopper they will then be packaged.

Machines For Granulating

The npk fertilizer granulator is part of this setup line along with an automatic batching machine, a fertilizer mixer, the granulator, a screening machine, and a fertilizer dryer. You will also need to have a fertilizer cooling machine, coating equipment, and a packing scale. The granulator is one of the main pieces of equipment in a production line of this type of fertilizer. There are three different types that can be chosen from. There is a double roller and then there is a pan granulator. There’s also a rotary drum machine.

Machines For Blending

When it’s time to batch there is a batching machine that works automatically. Then there is a mixer for the fertilizer. When the fertilizer is ready it will be stored temporarily in a hopper. There will be a need to have a machine that packs it once it’s ready to be removed from the hopper. In the production of NPK fertilizer, it will likely also be necessary to have a conveyor as part of the production line.

How Much Would A Fertilizer Plant Cost?

Because there are so many variables there’s no real way to answer this question. The main thing in determining this is to consider three aspects. If you’re going to rent a factory or if you have a building and land to operate it on. You’ll need to consider the salary that you’ll pay to the factory workers. Finally will be the cost of all the equipment needed to operate the facility.

Many people feel that this is the fertilizer of the future. More farmers are wanting to start using NPK fertilizer. It is believed to be better for the land. For that reason, it may make sense under the right circumstances to set up a npk fertilizer production line or full factory. It will all depend on what the circumstances are and what the ultimate goals are.