Month: October 2019

October 24, 2019

Where can you apply a double roller granulator machine?

When it comes to the double roller granulator, it is widely used within the fertilizer industry. And there are a series of different benefits which can come from using this particular piece of equipment. Our article features some more information about the double roller granulator.

In essence, these machines are simply used as a key component during the fertilizer granulation process. However, due to the state-of-the-art design, these granulators are now being much more compact than before. And the materials used for processing are granulated at your typical room temperature. Due to the nature of the process, there is no drying of processed materials ever.

Hence, the overall operating cost is reduced and the amount of energy consumed is also reduced. And with a simple relatively small investment, there are pretty large profits to be made and the results of that are also fast. As a result, this particular machine is actually getting so much attention that larger investors are even reaping the true benefits of it. And the final product can be either low, medium or high concentrations.

As we’ve said before, there are several advantages which are gained. The following are the main advantages of the double roller granulator:
*Reasonable Structure – Due to the design, the double roller granulator is highly compacted. And it is also light when it comes to the granules weight. The machine also allows a steady rotation while combining stiffness and precision. Hence, the machine is known for being able to support a series of different sized materials.
*Wider Application Scope – The industry currently sees over 20 types of materials which are being widely used in the extrusion granulation. These include ammonium nitrate, urea, bentonite, potassium chloride. And it has been said to be able to even replace the overall flexibility of the product with specialised granulation tech.
*Raw Materials Can Be Converted Into Granules During A Session – The granulating ratio of the machine is over 85%. Due to this, the product is easily processed and the double roller presses the granules.
*Environmentally Friendly – The motor used within the double roller is extremely reliable and there is literally no waste going to the environment.
*Lower Energy Consumption – Since there is no drying required, no oil or gas is used. Hence investors can see profitable returns all with a low investment.

When it comes to the operating process, dry materials are simply compressed into blocks as a result of the pressure applied. The blocks of materials are then crushed, screened and of course granulated. Extrusion is applied where the air is squeezed from the particles. The particles are simply formed because of the attractiveness of the molecules involved.

As we conclude, we have just looked at the double roller granulator. These machines are used specifically within the fertilizer industry and were designed especially for that purpose. In addition, they can bring a pretty decent investment for investors who are interested!

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October 22, 2019

What Do You Need To Prepare For Establishing A Fertilizer Pellet Production Line?

A fertilizer production line is a process of turning organic waste such as cattle or poultry manure into fertilizer. In general, the complete fertilizer making process includes a compost turner, a crusher, mixer, granulator, screening machine, a drying-and-cooling machine, and bagging equipment. To produce superior fertilizer pellets, it is also possible to implement a fertilizer coating-machine.

The fertilizer production line is the ideal choice to process vermicompost, cow dung, and chicken manure into fertilizer. This method not only provides a solution to get rid of excess waste but also offers a way to make money off the end product.

The Manufacturing Process For Granular Fertilizer

The production line for granular fertilizers is more complex when compared to manufacturing powder fertilizers. The complete manufacturing process for producing granular fertilizers involves three phases.

The first step involves the pre-treating process, which requires a turning machine, and a crusher and mixer. The second phase of the process includes the granulator and the drying-and-cooling machine. The last stage includes a screening machine and bagging equipment.

How To Make Fertilizer Pellets With A Fertilizer Production Line

1. Fermentation Process

Fermentation is the initial process used in the production line. Fermentation is necessary for organic waste to eliminate diseases and pests. In addition, fully fermented organic matter makes it easier for crops and plants to absorb the nutrients present in the organic manure. This part of the process involves the compost turner which takes around 2 weeks to complete.

2. Crushing Process

The crushing equipment used for fertilizer plays an important role when it comes to the overall production process. This machine is able to crush manure before the fermentation process. The crushing machine is also used to break up the materials that are already fermented preparing the raw materials for the granulator.

3. Mixing Process

The function of this part of the production line is to mix the raw materials in preparation for the pelletizing process. The mixers are available in either a horizontal mixer or a disc mixer.

4. Granulating Process

This is the second primary process in the fertilizer granules production line. During these procedures, a conveyor is used to transport the raw materials which are now in a powdered form into a pelletizing machine for granulating.

5. Pellet Screening Process

To ensure that your customers only receive the highest-quality fertilizer, it is a wise choice to invest in a fertilizer-screener for your production plant. This machinery will assist with screening out unqualified products.

6. Pellet Packing Process

The last stage in the production line to produce fertilizer pellets includes packing the pellets into bags. The bagging equipment currently available through a number of manufacturers allows you to bag your fertilizer into different sized bags. These include 5kg, 15kg, 25kg and more.

Organic fertilizers are rich in peptides, organic acid, potassium, phosphorus, and nitrogen. For this reason, organic animal waste such as manure is one of the best ways to provide nutrition to plants and crops. It is also the solution to get rid of animal waste that is known for attracting diseases and pests.

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October 9, 2019

Learning How To Use A Chicken Manure Pellet Machine For Recycling

If you’d like to make use of your chicken litter, it would be a wise choice for you to use chicken dung to make organic fertilizer. Chicken dung contains essential materials needed for making organic fertilizer. What’s more, it consists of the richest organic matter compared to other manure, including cow dung, pig dung, etc. Due to varying production requirements, there are different kinds of chicken manure pellet machine that you can choose.

The chicken manure pelletizer is specially made to convert your chicken manure into tiny organic fertilizer granules. With the help of this equipment, you can easily get rid of the available chicken litter while maintaining high economic efficiency. In case you have a large volume of chicken waste, recycling these chicken wastes by converting them into fertilizer would be a smart choice. Typically, due to the high moisture content found in chicken waste materials, this piece of equipment applies wet granulation technology.

How Can You Use a chicken Manure Pellet Machine for your Chicken Waste Recycling?

Since there are different kinds of chicken manure pelletizers, they adopt varying working principles. For example, how do you use a disc-shaped chicken litter granulator machine to make pellets?

– Insert chicken litter powder materials into your pan pellet making from its top. You can watch the chicken dung rotating in the disc.
– The disc has a sprinkler, which you can use to spray some liquid if you would like to add biological bacterium
– In case you think that the granulating effects are not as satisfying as you want them to be, you can adjust the disk’s tilt angle.
– The pelleted chicken manure will then be collected from the outlet

What Materials Should You Prepare to Make Better Chicken Manure Granules?

Before you can use chicken poo as raw materials for the granulating process, there are a few things you should do to make the pelletizing process better. These include:

– Make sure that the chicken manure materials maintain low moisture content. When it is fresh, the chicken poo is high in moisture content. If you feed this fresh dung into the chicken manure pellet equipment, it will be ruined. Therefore, you must dewater the fresh chicken poo before feeding it into the machine.

– The chicken dung should not have much environmentally unfriendly elements if you want to make better organic fertilizer. The fresh chicken manure contains a lot of harmful bacteria. Therefore, it is a wise idea to ferment the chicken dung first. Once you ferment the chicken manure properly, it will be better to use in making fertilizer. For fermentation, there are a few types of machines that you can choose. You can either choose to use a fermenter to achieve aerobic fermentation or both chicken litter fertilizer making machines.

– It is more appropriate that you feed powdery chicken dung into the chicken manure granulators. You will have to make chicken dung powder since the granulator deals with making the powder into pellet. Still, there are several powdery organic chicken manure making machines available for you to choose.

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